package org.jeecg.modules.mdc.service.impl; import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper; import com.baomidou.mybatisplus.core.metadata.IPage; import com.baomidou.mybatisplus.extension.plugins.pagination.Page; import com.baomidou.mybatisplus.extension.service.impl.ServiceImpl; import org.apache.commons.lang.StringUtils; import org.apache.shiro.SecurityUtils; import org.jeecg.common.constant.CommonConstant; import org.jeecg.common.system.vo.LoginUser; import org.jeecg.modules.mdc.entity.MdcEquipment; import org.jeecg.modules.mdc.entity.MdcOeeInfo; import org.jeecg.modules.mdc.mapper.MdcOeeInfoMapper; import org.jeecg.modules.mdc.service.*; import org.jeecg.modules.mdc.util.DateUtils; import org.jeecg.modules.mdc.vo.MdcOeeComputeVo; import org.jeecg.modules.mdc.vo.MdcOeeInfoVo; import org.jeecg.modules.mdcJc.service.IMdcJcRcJobreportService; import org.jeecgframework.poi.excel.def.NormalExcelConstants; import org.jeecgframework.poi.excel.entity.ExportParams; import org.jeecgframework.poi.excel.view.JeecgEntityExcelView; import org.springframework.stereotype.Service; import org.springframework.transaction.annotation.Transactional; import org.springframework.web.servlet.ModelAndView; import javax.annotation.Resource; import javax.servlet.http.HttpServletRequest; import java.math.BigDecimal; import java.math.RoundingMode; import java.time.LocalDate; import java.util.ArrayList; import java.util.Collections; import java.util.List; /** * @Description: OEE表 * @Author: lius * @Date: 2024-12-12 */ @Service public class MdcOeeInfoServiceImpl extends ServiceImpl implements IMdcOeeInfoService { @Resource private IMdcEquipmentService mdcEquipmentService; @Resource private IMdcDowntimeService mdcDowntimeService; // @Resource // private IMdcPartProcessInfoService mdcPartProcessInfoService; @Resource private IMdcJcRcJobreportService mdcJcRcJobreportService; @Resource private IMdcEquipmentStatisticalInfoService mdcEquipmentStatisticalInfoService; /** * 分页列表 * * @param userId * @param page * @param mdcOeeInfoVo * @param req * @return */ @Override public IPage pageList(String userId, Page page, MdcOeeInfoVo mdcOeeInfoVo, HttpServletRequest req) { List equipmentIds = new ArrayList<>(); if (StringUtils.isNotEmpty(mdcOeeInfoVo.getParentId()) && StringUtils.isEmpty(mdcOeeInfoVo.getEquipmentId())) { if ("2".equals(mdcOeeInfoVo.getTypeTree())) { //部门层级 equipmentIds = mdcEquipmentService.getEquipmentIdsByDepart(userId, mdcOeeInfoVo.getParentId()); } else { //产线层级 equipmentIds = mdcEquipmentService.getEquipmentIdsProduction(userId, mdcOeeInfoVo.getParentId()); } } else if (StringUtils.isNotEmpty(mdcOeeInfoVo.getEquipmentId())) { //单台设备信息 mdcOeeInfoVo.setEquipmentIdList(Collections.singletonList(mdcOeeInfoVo.getEquipmentId())); } else { //查询用户拥有的所有设备信息 if ("2".equals(mdcOeeInfoVo.getTypeTree())) { //部门层级 equipmentIds = mdcEquipmentService.getEquipmentIdsByDepart(userId, null); } else { //产线层级 equipmentIds = mdcEquipmentService.getEquipmentIdsProduction(userId, null); } } if (mdcOeeInfoVo.getEquipmentIdList() == null || mdcOeeInfoVo.getEquipmentIdList().isEmpty()) { mdcOeeInfoVo.setEquipmentIdList(equipmentIds); } if (mdcOeeInfoVo.getEquipmentIdList() == null || mdcOeeInfoVo.getEquipmentIdList().isEmpty()) { return null; } return this.baseMapper.pageList(page, mdcOeeInfoVo); } /** * 导出 * * @param userId * @param mdcOeeInfoVo * @return */ @Override public ModelAndView exportXls(String userId, MdcOeeInfoVo mdcOeeInfoVo) { LambdaQueryWrapper queryWrapper = new LambdaQueryWrapper<>(); List equipmentIds = new ArrayList<>(); if (StringUtils.isNotEmpty(mdcOeeInfoVo.getParentId()) && StringUtils.isEmpty(mdcOeeInfoVo.getEquipmentId())) { if ("2".equals(mdcOeeInfoVo.getTypeTree())) { //部门层级 equipmentIds = mdcEquipmentService.getEquipmentIdsByDepart(userId, mdcOeeInfoVo.getParentId()); } else { //产线层级 equipmentIds = mdcEquipmentService.getEquipmentIdsProduction(userId, mdcOeeInfoVo.getParentId()); } } else if (StringUtils.isNotEmpty(mdcOeeInfoVo.getEquipmentId())) { //单台设备信息 mdcOeeInfoVo.setEquipmentIdList(Collections.singletonList(mdcOeeInfoVo.getEquipmentId())); } else { //查询用户拥有的所有设备信息 if ("2".equals(mdcOeeInfoVo.getTypeTree())) { //部门层级 equipmentIds = mdcEquipmentService.getEquipmentIdsByDepart(userId, null); } else { //产线层级 equipmentIds = mdcEquipmentService.getEquipmentIdsProduction(userId, null); } } if (mdcOeeInfoVo.getEquipmentIdList() == null || mdcOeeInfoVo.getEquipmentIdList().isEmpty()) { mdcOeeInfoVo.setEquipmentIdList(equipmentIds); } if (mdcOeeInfoVo.getEquipmentIdList() == null || mdcOeeInfoVo.getEquipmentIdList().isEmpty()) { return null; } else { queryWrapper.in(MdcOeeInfo::getEquipmentId, mdcOeeInfoVo.getEquipmentIdList()); } if (StringUtils.isNotEmpty(mdcOeeInfoVo.getEquipmentId())) { queryWrapper.eq(MdcOeeInfo::getEquipmentId, mdcOeeInfoVo.getEquipmentId()); } if (StringUtils.isNotEmpty(mdcOeeInfoVo.getStartTime()) && StringUtils.isNotEmpty(mdcOeeInfoVo.getEndTime())) { queryWrapper.between(MdcOeeInfo::getTheDate, mdcOeeInfoVo.getStartTime(), mdcOeeInfoVo.getEndTime()); } queryWrapper.orderByDesc(MdcOeeInfo::getTheDate).orderByDesc(MdcOeeInfo::getEquipmentId); ModelAndView mv = new ModelAndView(new JeecgEntityExcelView()); List mdcOeeInfos = this.baseMapper.selectList(queryWrapper); // 导出文件名称 mv.addObject(NormalExcelConstants.FILE_NAME, "OEE数据列表"); mv.addObject(NormalExcelConstants.CLASS, MdcOeeInfo.class); LoginUser user = (LoginUser) SecurityUtils.getSubject().getPrincipal(); mv.addObject(NormalExcelConstants.PARAMS, new ExportParams("OEE数据列表数据", "导出人:" + user.getRealname(), "OEE数据")); //update-end---author:wangshuai ---date:20211227 for:[JTC-116]导出人写死了------------ mv.addObject(NormalExcelConstants.DATA_LIST, mdcOeeInfos); return mv; } /** * 计算OEE * * @param mdcOeeComputeVo */ @Override @Transactional(rollbackFor = Exception.class) public void computeOee(MdcOeeComputeVo mdcOeeComputeVo) { List result = new ArrayList<>(); String startDate = mdcOeeComputeVo.getStartDate(); String endDate = mdcOeeComputeVo.getEndDate(); List dateList = DateUtils.getDatesStringList(DateUtils.getShortDate(startDate), DateUtils.getShortDate(endDate)); if (!dateList.isEmpty()) { //获取设备列表 List equipmentList = mdcEquipmentService.list(); for (String validDate : dateList) { try { this.remove(new LambdaQueryWrapper().eq(MdcOeeInfo::getTheDate, validDate)); } catch (Exception e) { log.error("参数格式不对", e); } for (MdcEquipment mdcEquipment : equipmentList) { String equipmentId = mdcEquipment.getEquipmentId(); MdcOeeInfo mdcOeeInfo = new MdcOeeInfo(); // 设备编号 mdcOeeInfo.setEquipmentId(equipmentId); // 计算日期 mdcOeeInfo.setTheDate(validDate); // 工作日历时间(min) --- 按每天24小时算 mdcOeeInfo.setCalendarLong(1440); // 计划停机时间(min) --- 按维护数据统计当天总时长 Integer planCloseLong = mdcDowntimeService.findPlanTimeDuration(equipmentId, validDate, CommonConstant.CLOSE_TYPE_0); mdcOeeInfo.setPlanCloseLong(planCloseLong); // 负荷时间(min) --- 日历工作时间-计划停机时间 Integer loadLong = mdcOeeInfo.getCalendarLong() - planCloseLong; mdcOeeInfo.setLoadLong(loadLong); // 非计划停机时间(min) --- 按维护数据统计当天总时长 Integer noPlanCloseLong = mdcDowntimeService.findPlanTimeDuration(equipmentId, validDate, CommonConstant.CLOSE_TYPE_1); mdcOeeInfo.setNoplanCloseLong(noPlanCloseLong); // 开动时间(min) --- 负荷时间-非计划停机时间 int actuateLong = loadLong - noPlanCloseLong; mdcOeeInfo.setActuateLong(actuateLong); // 时间开动率 --- 开动时间/负荷时间 BigDecimal timeActuationRate = new BigDecimal(actuateLong).divide(new BigDecimal(loadLong), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP); mdcOeeInfo.setTimeActuationRate(timeActuationRate); // 有效运行时间 --- 按需求维护零件加工总时长||系统主轴负载时间 Integer effectiveRunLong = 0; // Integer totalProcessLong = mdcPartProcessInfoService.selectTotalProcessLong(equipmentId, validDate); //查询设备运行时间 effectiveRunLong = mdcEquipmentStatisticalInfoService.selectProcessLong(equipmentId, validDate.replace("-", "")); if (effectiveRunLong == null) { effectiveRunLong = 0; } // if (totalProcessLong == 0) { // // } else { // effectiveRunLong = totalProcessLong; // } mdcOeeInfo.setEffectiveRunLong(effectiveRunLong); // 性能开动率 --- 有效运行时间/开动时间 BigDecimal performanceRate = BigDecimal.ZERO; if (effectiveRunLong != 0 && actuateLong != 0) { performanceRate = new BigDecimal(effectiveRunLong).divide(new BigDecimal(actuateLong), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP); } mdcOeeInfo.setPerformanceRate(performanceRate); // 加工零件数量 --- 按维护数据统计当天 // Integer processCount = mdcPartProcessInfoService.selectTotalProcessCount(equipmentId, validDate); // mdcOeeInfo.setProcessCount(processCount); // // 合格零件数量 --- 按维护数据统计当天 // Integer passCount = mdcPartProcessInfoService.selectTotalPassCount(equipmentId, validDate); // mdcOeeInfo.setPassCount(passCount); // // 合格率 --- 合格数/加工数 // BigDecimal passRate = BigDecimal.ZERO; // if (processCount != 0 && passCount != 0) { // passRate = new BigDecimal(passCount).divide(new BigDecimal(processCount), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP); // } // 加工零件数量 Integer processCount = mdcJcRcJobreportService.selectTotalProcessCount(equipmentId, validDate); mdcOeeInfo.setProcessCount(processCount); // 合格零件数量 Integer passCount = mdcJcRcJobreportService.selectTotalPassCount(equipmentId, validDate); mdcOeeInfo.setPassCount(passCount); // 合格率 --- 合格数/加工数 BigDecimal passRate = BigDecimal.ZERO; if (processCount != 0 && passCount != 0) { passRate = new BigDecimal(passCount).divide(new BigDecimal(processCount), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP); } mdcOeeInfo.setPassRate(passRate); // OEE --- 时间开动率 * 性能开动率 * 一次合格率 BigDecimal oee = BigDecimal.ZERO; if (!timeActuationRate.equals(BigDecimal.ZERO) && !performanceRate.equals(BigDecimal.ZERO) && !passRate.equals(BigDecimal.ZERO)) { oee = timeActuationRate.multiply(performanceRate).multiply(passRate).divide(new BigDecimal("10000"), 4, RoundingMode.HALF_UP); } mdcOeeInfo.setOee(oee); result.add(mdcOeeInfo); } } } super.saveBatch(result); } }