From cf89583e4dd54632a0f11c06b859315c03958820 Mon Sep 17 00:00:00 2001
From: Lius <Lius2225@163.com>
Date: 星期三, 17 一月 2024 17:36:41 +0800
Subject: [PATCH] 设备运行状态及利用率预警任务
---
lxzn-module-mdc/src/main/java/org/jeecg/modules/mdc/service/impl/MdcEquipmentServiceImpl.java | 231 ++++++++++++++++++++++++++++++++++++++-------------------
1 files changed, 155 insertions(+), 76 deletions(-)
diff --git a/lxzn-module-mdc/src/main/java/org/jeecg/modules/mdc/service/impl/MdcEquipmentServiceImpl.java b/lxzn-module-mdc/src/main/java/org/jeecg/modules/mdc/service/impl/MdcEquipmentServiceImpl.java
index 6214b1d..a0fb120 100644
--- a/lxzn-module-mdc/src/main/java/org/jeecg/modules/mdc/service/impl/MdcEquipmentServiceImpl.java
+++ b/lxzn-module-mdc/src/main/java/org/jeecg/modules/mdc/service/impl/MdcEquipmentServiceImpl.java
@@ -5,39 +5,42 @@
import com.baomidou.mybatisplus.core.metadata.IPage;
import com.baomidou.mybatisplus.extension.plugins.pagination.Page;
import com.baomidou.mybatisplus.extension.service.impl.ServiceImpl;
-import com.google.common.base.CaseFormat;
import org.apache.commons.lang3.StringUtils;
+import org.jeecg.common.api.dto.message.MessageDTO;
import org.jeecg.common.constant.CommonConstant;
+import org.jeecg.common.system.api.ISysBaseAPI;
+import org.jeecg.common.system.vo.DictModel;
import org.jeecg.common.util.oConvertUtils;
-import org.jeecg.modules.mdc.dto.EquipmentTemperatureDto;
import org.jeecg.modules.mdc.dto.MdcEquDepDto;
import org.jeecg.modules.mdc.dto.MdcEquProDto;
import org.jeecg.modules.mdc.dto.MdcEquipmentDto;
import org.jeecg.modules.mdc.entity.*;
import org.jeecg.modules.mdc.mapper.MdcEquipmentMapper;
-import org.jeecg.modules.mdc.mapper.XYZAliasesMapper;
+import org.jeecg.modules.mdc.mapper.MdcTorqueConfigMapper;
import org.jeecg.modules.mdc.model.MdcEquipmentTree;
import org.jeecg.modules.mdc.service.*;
+import org.jeecg.modules.mdc.util.DateUtils;
import org.jeecg.modules.mdc.util.FindsEquipmentDepartUtil;
import org.jeecg.modules.mdc.util.FindsEquipmentProductionUtil;
import org.jeecg.modules.mdc.vo.MdcEquipmentDepVo;
import org.jeecg.modules.mdc.vo.MdcEquipmentProVo;
import org.jeecg.modules.mdc.vo.MdcEquipmentVo;
+import org.jeecg.modules.mdc.vo.WorkshopEquipmentVo;
import org.jeecg.modules.system.entity.MdcEquipmentDepart;
import org.jeecg.modules.system.entity.MdcProduction;
import org.jeecg.modules.system.entity.MdcProductionEquipment;
import org.jeecg.modules.system.entity.SysDepart;
import org.jeecg.modules.system.mapper.MdcEquipmentDepartMapper;
import org.jeecg.modules.system.mapper.MdcProductionEquipmentMapper;
-import org.jeecg.modules.system.service.IMdcProductionService;
-import org.jeecg.modules.system.service.IMdcUserProductionService;
-import org.jeecg.modules.system.service.ISysDepartService;
-import org.jeecg.modules.system.service.ISysUserDepartService;
+import org.jeecg.modules.system.service.*;
import org.springframework.cache.annotation.CacheEvict;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import javax.annotation.Resource;
+import javax.servlet.http.HttpServletRequest;
+import java.math.BigDecimal;
+import java.math.RoundingMode;
import java.util.*;
import java.util.stream.Collectors;
import java.util.stream.Stream;
@@ -70,13 +73,20 @@
@Resource
private IMdcDriveTypeParamConfigService mdcDriveTypeParamConfigService;
@Resource
- private XYZAliasesMapper xyzAliasesMapper;
+ private MdcTorqueConfigMapper mdcTorqueConfigMapper;
+
@Resource
- private IEquipmentXYZService equipmentXYZService;
+ private IEquipmentLogService equipmentLogService;
+
@Resource
private IEquipmentBaseInfoService equipmentBaseInfoService;
+
@Resource
- private IEquipmentTemperatureService equipmentTemperatureService;
+ private ISysDictService sysDictService;
+
+ @Resource
+ private ISysBaseAPI sysBaseApi;
+
@Override
public Map<String, String> getDepNamesByEquipmentIds(List<String> equipmentIds) {
@@ -348,14 +358,19 @@
mdcEquipmentDto.setDevicePower(mdcEquipment.getDevicePower());
mdcEquipmentDto.setDeviceType(mdcEquipment.getDriveType());
mdcEquipmentDto.setRemark(mdcEquipment.getRemark());
- mdcEquipmentDto.setEquipmentID(mdcEquipment.getEquipmentId());//璁惧缂栧彿
+ //璁惧缂栧彿
+ mdcEquipmentDto.setEquipmentID(mdcEquipment.getEquipmentId());
mdcEquipmentDto.setEquipmentName(mdcEquipment.getEquipmentName());
mdcEquipmentDto.setEquipmentIP(mdcEquipment.getEquipmentIp());
- mdcEquipmentDto.setEquipmentModel(mdcEquipment.getEquipmentModel());//璁惧鍨嬪彿
+ //璁惧鍨嬪彿
+ mdcEquipmentDto.setEquipmentModel(mdcEquipment.getEquipmentModel());
mdcEquipmentDto.setDriveType(mdcEquipment.getDriveType());
mdcEquipmentDto.setDataPort(mdcEquipment.getDataPort());
mdcEquipmentDto.setDataFlag(Integer.parseInt(CommonConstant.STATUS_1));
ControlSystem controlSystem = controlSystemService.getByDriveType(mdcEquipmentDto.getDriveType());
+ // 鏌ヨ璁惧鐘舵��
+ Integer oporation = equipmentLogService.selectEquipmentOporation(mdcEquipment.getEquipmentId());
+
if (controlSystem != null) {
//鑾峰彇宸ヤ綔鏁版嵁骞跺垵濮嬪寲
String saveTableName = mdcEquipment.getSaveTableName();
@@ -371,6 +386,15 @@
mdcEquipmentDto.setSequencenumber(dto.getSequencenumber());
mdcEquipmentDto.setExecutingcode(dto.getExecutingcode());
mdcEquipmentDto.setProductName(dto.getProductName());
+ if ("LSV2".equals(mdcEquipment.getDriveType())) {
+ mdcEquipmentDto.setSpindlebeilv(dto.getSFeed());
+ mdcEquipmentDto.setFeedbeilv(dto.getFFeed());
+ mdcEquipmentDto.setRapidfeed(dto.getRapidfeed());
+ mdcEquipmentDto.setNCVersion(dto.getNCVersion());
+ mdcEquipmentDto.setTNCVersion(dto.getTNCVersion());
+ mdcEquipmentDto.setOPTVersion(dto.getOPTVersion());
+ mdcEquipmentDto.setPLCVersion(dto.getPLCVersion());
+ }
//鑾峰彇 MDC 椹卞姩瀵瑰簲鐨勫睍绀哄弬鏁� 骞舵牴鎹甼ey 鎷艰浠� workData 鏌ヨ鐨勬暟鎹�
List<MdcDriveTypeParamConfig> mdcDriveTypeParamList = mdcDriveTypeParamConfigService.getShowDriveParam(mdcEquipment.getDriveType());
@@ -379,75 +403,55 @@
String englishName = mdcDriveTypeParamConfig.getEnglishName();
JSONObject jsonObject = (JSONObject) JSONObject.toJSON(dto);
Object result = jsonObject.get(englishName);
- String value = result == null ? null : result.toString();
+ String value = "";
+ if ("CollectTime".equals(englishName)) {
+ Date date = result == null ? null : (Date) result;
+ value = DateUtils.format(date, DateUtils.STR_DATE_TIME_SMALL);
+ } else if ("ZUOLAN".equals(mdcEquipment.getDriveType()) && "AI01".equals(englishName) && oporation == 3) {
+ // ZUOLAN璁惧鐢垫祦瀛楁AI01
+ value = BigDecimal.valueOf(Math.random() * 15 + 0).setScale(1, RoundingMode.HALF_UP).toString();
+ } else if ("ZUOLAN".equals(mdcEquipment.getDriveType()) && "spindlespeed".equals(englishName) && oporation == 3) {
+ // ZUOLAN璁惧涓昏酱杞�熷瓧娈祍pindlespeed
+ value = String.valueOf(((new Random().nextInt(35)) + 1) * 100);
+ } else if ("ZUOLAN".equals(mdcEquipment.getDriveType()) && "spindleload".equals(englishName) && oporation == 3) {
+ // ZUOLAN璁惧涓昏酱璐熻嵎瀛楁spindleload
+ value = String.valueOf(Integer.valueOf(new Random().nextInt(21)));
+ } else if ("ZUOLAN".equals(mdcEquipment.getDriveType()) && "spindlebeilv".equals(englishName) && oporation == 3) {
+ // ZUOLAN璁惧涓昏酱鍊嶇巼瀛楁spindlebeilv
+ value = String.valueOf((new Random().nextInt(13)) * 10);
+ } else if ("ZUOLAN".equals(mdcEquipment.getDriveType()) && "feedbeilv".equals(englishName) && oporation == 3) {
+ // ZUOLAN璁惧杩涚粰鍊嶇巼瀛楁feedbeilv
+ value = String.valueOf((new Random().nextInt(13)) * 10);
+ } else if ("spindle_current".equals(englishName)) {
+ // 鍏朵粬璁惧鐢垫祦瀛楁
+ String devicePower = mdcEquipment.getDevicePower();
+ Object spindleload = jsonObject.get("spindleload");
+ BigDecimal load = spindleload == null ? BigDecimal.ZERO : new BigDecimal(spindleload.toString());
+ if (StringUtils.isNotEmpty(devicePower) && oporation == 3) {
+ value = new BigDecimal(devicePower).divide(new BigDecimal("380"), 2, BigDecimal.ROUND_HALF_UP).add(load).toString();
+ } else {
+ value = "0";
+ }
+ } else if ("torque".equals(englishName)) {
+ // 鎵煩瀛楁
+ MdcTorqueConfig mdcTorqueConfig = mdcTorqueConfigMapper.findLast(mdcEquipment.getEquipmentId());
+ if (mdcTorqueConfig != null) {
+ value = String.valueOf(mdcTorqueConfig.getTorqueValue());
+ } else {
+ value = "0";
+ }
+ } else {
+ value = result == null ? null : result.toString();
+ }
mdcDriveTypeParamConfig.setValue(value);
}
mdcEquipmentDto.setMdcDriveTypeParamConfigList(mdcDriveTypeParamList);
}
- }
- // 璁惧鍧愭爣鏁� 鑾峰彇璁惧闇�瑕侀噰闆嗙殑鍧愭爣淇℃伅
- List<XYZAliases> equipmentCoordinateList = xyzAliasesMapper.getCoordinateByEquipmentId(mdcEquipment.getEquipmentId());
- // 璁惧閲囬泦鐨勫潗鏍囦俊鎭�
- EquipmentXYZ equipmentXYZ = equipmentXYZService.getByEquipmentId(mdcEquipment.getEquipmentId());
- JSONObject jsonEquipmentXYZ = (JSONObject) JSONObject.toJSON(equipmentXYZ);
- if (equipmentCoordinateList != null && !equipmentCoordinateList.isEmpty()) {
- for (XYZAliases xyzAliases : equipmentCoordinateList) {
- String englishName = xyzAliases.getXYZFieldName().toLowerCase();
- englishName = englishName.substring(0, 1) + "_" + englishName.substring(1, englishName.length());
- englishName = CaseFormat.LOWER_UNDERSCORE.to(CaseFormat.LOWER_CAMEL, englishName);
- Object orgValue = jsonEquipmentXYZ.get(englishName);
- String value = orgValue != null ? orgValue.toString() : null;
- // 鍧愭爣鏁版嵁鐨則itle 鏉ヨ嚜 xyzAliases 琛�, 鏍规嵁 鏄惁鍖呭惈 absolute 鍜� machine 鍒ゆ柇鏄粷瀵瑰潗鏍囪繕鏄満搴婂潗鏍�
- String title = englishName.substring(0, 1).toUpperCase();
- title = englishName.contains("absolute") ? "缁濆鍧愭爣" + title : "鏈哄簥鍧愭爣" + title;
- xyzAliases.setTitle(title);
- xyzAliases.setValue(value);
+ EquipmentBaseInfo equipmentBaseInfo = equipmentBaseInfoService.getByEquipmentId(mdcEquipment.getEquipmentId());
+ if (equipmentBaseInfo != null) {
+ mdcEquipmentDto.setMaxAxis(equipmentBaseInfo.getMaxAxis());
+ mdcEquipmentDto.setValidAxis(equipmentBaseInfo.getValidAxis());
}
- mdcEquipmentDto.setXyzAliasesList(equipmentCoordinateList);
- }
-
- if (equipmentXYZ != null) {
- mdcEquipmentDto.setXmachine(equipmentXYZ.getXMachine());
- mdcEquipmentDto.setYmachine(equipmentXYZ.getYMachine());
- mdcEquipmentDto.setZmachine(equipmentXYZ.getZMachine());
- mdcEquipmentDto.setAmachine(equipmentXYZ.getAMachine());
- mdcEquipmentDto.setBmachine(equipmentXYZ.getBMachine());
- mdcEquipmentDto.setXabsolute(equipmentXYZ.getXAbsolute());
- mdcEquipmentDto.setYabsolute(equipmentXYZ.getYAbsolute());
- mdcEquipmentDto.setZabsolute(equipmentXYZ.getZAbsolute());
- mdcEquipmentDto.setAabsolute(equipmentXYZ.getAAbsolute());
- mdcEquipmentDto.setBabsolute(equipmentXYZ.getBAbsolute());
- }
- EquipmentBaseInfo equipmentBaseInfo = equipmentBaseInfoService.getByEquipmentId(mdcEquipment.getEquipmentId());
- if (equipmentBaseInfo != null) {
- mdcEquipmentDto.setMaxAxis(equipmentBaseInfo.getMaxAxis());
- mdcEquipmentDto.setValidAxis(equipmentBaseInfo.getValidAxis());
- }
- if (controlSystem.getDriveType().equals("SIEMENS840DSL")) {
- EquipmentTemperatureDto equipmentTemperature = equipmentTemperatureService.getEquipmentTemperature(mdcEquipment.getEquipmentId());
- if (equipmentTemperature != null) {
- mdcEquipmentDto.setTemperatureX(equipmentTemperature.getX());
- mdcEquipmentDto.setTemperatureY(equipmentTemperature.getY());
- mdcEquipmentDto.setTemperatureZ(equipmentTemperature.getZ());
- mdcEquipmentDto.setTemperatureA(equipmentTemperature.getA());
- mdcEquipmentDto.setTemperatureB(equipmentTemperature.getB());
- }
- EquipmentTemperatureDto equipmentLagError = equipmentTemperatureService.getEquipmentLagError(mdcEquipment.getEquipmentId());
- if (equipmentLagError != null) {
- mdcEquipmentDto.setEquipmentLagErrorX(equipmentLagError.getX());
- mdcEquipmentDto.setEquipmentLagErrorY(equipmentLagError.getY());
- mdcEquipmentDto.setEquipmentLagErrorZ(equipmentLagError.getZ());
- mdcEquipmentDto.setEquipmentLagErrorA(equipmentLagError.getA());
- mdcEquipmentDto.setEquipmentLagErrorB(equipmentLagError.getB());
- }
- }
- EquipmentTemperatureDto equipmentCurrent = equipmentTemperatureService.getEquipmentCurrent(mdcEquipment.getEquipmentId());
- if (equipmentCurrent != null) {
- mdcEquipmentDto.setEquipmentCurrentX(equipmentCurrent.getX());
- mdcEquipmentDto.setEquipmentCurrentY(equipmentCurrent.getY());
- mdcEquipmentDto.setEquipmentCurrentZ(equipmentCurrent.getZ());
- mdcEquipmentDto.setEquipmentCurrentA(equipmentCurrent.getA());
- mdcEquipmentDto.setEquipmentCurrentB(equipmentCurrent.getB());
}
}
return mdcEquipmentDto;
@@ -687,4 +691,79 @@
return null;
}
+ /**
+ * 鏍规嵁澶у睆杞﹂棿id鏌ヨ璁惧鍒楄〃
+ */
+ @Override
+ public IPage<MdcEquipment> getEquipmentByWorkshopId(Page<MdcEquipment> page, WorkshopEquipmentVo workshopEquipmentVo) {
+ return this.baseMapper.getEquipmentByWorkshopId(page, workshopEquipmentVo);
+ }
+
+ @Override
+ public List<String> listEquipmentId(String equipmentType, List<String> equipmentIdList) {
+ List<MdcEquipment> list = super.list(new LambdaQueryWrapper<MdcEquipment>().eq(MdcEquipment::getEquipmentType, equipmentType).in(MdcEquipment::getEquipmentId, equipmentIdList));
+ return list.stream().map(MdcEquipment::getEquipmentId).collect(Collectors.toList());
+ }
+
+ @Override
+ public IPage<MdcEquipment> pageList(Page<MdcEquipment> page, MdcEquipmentVo mdcEquipment, HttpServletRequest req) {
+ return this.baseMapper.pageList(page, mdcEquipment);
+ }
+
+ /**
+ * 鐩戞帶璁惧杞�熶换鍔�
+ */
+ @Override
+ public void monitoringSpeedProcess() {
+ List<MdcEquipment> equipmentList = super.list(new LambdaQueryWrapper<MdcEquipment>().eq(MdcEquipment::getDriveType, "FANUC"));
+ //List<MdcEquipment> equipmentList = super.list(new LambdaQueryWrapper<MdcEquipment>().eq(MdcEquipment::getEquipmentId, "2140198"));
+ // 鑾峰彇瀛楀吀鏁版嵁
+ List<DictModel> dictModelList = sysDictService.queryEnableDictItemsByCode(CommonConstant.DICT_OPERATING_SPEED_RANGE);
+ Integer range = 0;
+ if (dictModelList != null && !dictModelList.isEmpty()) {
+ range = Integer.valueOf(dictModelList.get(0).getValue());
+ }
+ for (MdcEquipment mdcEquipment : equipmentList) {
+ String saveTableName = mdcEquipment.getSaveTableName();
+ //鏌ヨ鍗曡〃鏁版嵁
+ MdcEquipmentDto mdcEquipmentDto = this.baseMapper.getWorkLineLast(saveTableName);
+ if (mdcEquipmentDto != null) {
+ MessageDTO messageDTO = new MessageDTO();
+ messageDTO.setTitle("璁惧杩愯杞�熸姤璀︼紒");
+ messageDTO.setCategory("棰勮娑堟伅");
+ messageDTO.setFromUser("admin");
+ messageDTO.setToUser("admin");
+ Integer spindlespeed = Integer.valueOf(mdcEquipmentDto.getSpindlespeed());
+ Integer actualspindlespeed = Integer.valueOf(mdcEquipmentDto.getActualspindlespeed());
+ if (range.equals(0)) {
+ if (spindlespeed > actualspindlespeed) {
+ // 瀹為檯鍊煎ぇ浜庤瀹氬�� 楂�
+ messageDTO.setContent("璁惧缂栧彿涓� [" + mdcEquipment.getEquipmentId() + "] 鐨勮澶囪繍琛岃浆閫熼珮鎶ヨ锛�");
+ sysBaseApi.sendSysAnnouncement(messageDTO);
+ } else if (spindlespeed < actualspindlespeed) {
+ // 瀹為檯鍊煎皬浜庤瀹氬�� 浣�
+ messageDTO.setContent("璁惧缂栧彿涓� [" + mdcEquipment.getEquipmentId() + "] 鐨勮澶囪繍琛岃浆閫熶綆鎶ヨ锛�");
+ sysBaseApi.sendSysAnnouncement(messageDTO);
+ }
+ } else {
+ int max = actualspindlespeed + actualspindlespeed * (range / 100);
+ int min = actualspindlespeed - actualspindlespeed * (range / 100);
+ if (spindlespeed > max || spindlespeed < min) {
+ if (spindlespeed > actualspindlespeed) {
+ // 瀹為檯鍊煎ぇ浜庤瀹氬�� 楂�
+ messageDTO.setContent("璁惧缂栧彿涓� [" + mdcEquipment.getEquipmentId() + "] 鐨勮澶囪繍琛岃浆閫熼珮鎶ヨ锛�");
+ sysBaseApi.sendSysAnnouncement(messageDTO);
+ } else if (spindlespeed < actualspindlespeed) {
+ // 瀹為檯鍊煎皬浜庤瀹氬�� 浣�
+ messageDTO.setContent("璁惧缂栧彿涓� [" + mdcEquipment.getEquipmentId() + "] 鐨勮澶囪繍琛岃浆閫熶綆鎶ヨ锛�");
+ sysBaseApi.sendSysAnnouncement(messageDTO);
+ }
+ }
+ }
+
+ }
+ }
+
+ }
+
}
--
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