update

Lius

2024-06-04 dc4d5cb49cba56d843f72c5244a04e8efd0beb40

 lxzn-module-mdc/src/main/java/org/jeecg/modules/mdc/service/impl/IMdcHomeServiceImpl.java

@@ -1,15 +1,18 @@
package org.jeecg.modules.mdc.service.impl;

import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
import com.baomidou.mybatisplus.core.toolkit.StringUtils;
import org.jeecg.modules.mdc.entity.EquipmentLog;
import org.jeecg.common.system.vo.DictModel;
import org.jeecg.modules.mdc.constant.MdcConstant;
import org.jeecg.modules.mdc.dto.MdcEquipmentDto;
import org.jeecg.modules.mdc.entity.*;
import org.jeecg.modules.mdc.mapper.MdcHomeMapper;
import org.jeecg.modules.mdc.service.IEquipmentLogService;
import org.jeecg.modules.mdc.service.IMdcEquipmentService;
import org.jeecg.modules.mdc.service.IMdcHomeService;
import org.jeecg.modules.mdc.service.*;
import org.jeecg.modules.mdc.util.DateUtils;
import org.jeecg.modules.mdc.vo.MdcCommonVo;
import org.jeecg.modules.mdc.vo.MdcEquipmentStatusVo;
import org.jeecg.modules.mdc.vo.*;
import org.jeecg.modules.system.entity.MdcProduction;
import org.jeecg.modules.system.service.IMdcProductionService;
import org.jeecg.modules.system.service.ISysDictService;
import org.springframework.stereotype.Service;

import javax.annotation.Resource;
@@ -29,10 +32,25 @@
    private IMdcEquipmentService mdcEquipmentService;

    @Resource
    private IEquipmentLogService equipmentLogService;
    private IEquipmentService equipmentService;

    @Resource
    private ISysDictService sysDictService;

    @Resource
    private IEquipmentWorkLineService equipmentWorkLineService;

    @Resource
    private MdcHomeMapper mdcHomeMapper;

    @Resource
    private IMdcProductionService mdcProductionService;

    @Resource
    private IEquipmentLogService equipmentLogService;

    @Resource
    private IMdcFeedbackService mdcFeedbackService;

    /**
     * 设备运行状态统计
@@ -64,11 +82,12 @@
        if (equipmentIdList == null || equipmentIdList.isEmpty()) {
            return result;
        }
        List<EquipmentLog> logList = equipmentLogService.getEquipmentStatusList(equipmentIdList);
        if (logList != null && !logList.isEmpty()) {
            for (EquipmentLog equipmentLog : logList) {
                if (equipmentLog.getOporation() != null) {
                    switch (equipmentLog.getOporation()) {
//        List<EquipmentLog> logList = equipmentLogService.getEquipmentStatusList(equipmentIdList);
        List<Equipment> equipmentList = equipmentService.list(new LambdaQueryWrapper<Equipment>().in(Equipment::getEquipmentid, equipmentIdList));
        if (equipmentList != null && !equipmentList.isEmpty()) {
            for (Equipment equipment : equipmentList) {
                if (equipment.getOporation() != null) {
                    switch (equipment.getOporation()) {
                        case 1:
                        case 2:
                            mdcEquipmentStatusVo.setWaitCount(mdcEquipmentStatusVo.getWaitCount() + 1);
@@ -121,6 +140,7 @@
                MdcCommonVo mdcCommonVo = new MdcCommonVo();
                mdcCommonVo.setName(mdcProduction.getProductionName());
                mdcCommonVo.setProductionCode(mdcProduction.getProductionCode());
                mdcCommonVo.setProductionId(mdcProduction.getId());
                //获取此层级下设备
                List<String> equipmentIdList = mdcEquipmentService.getEquipmentIdsProduction(userId, mdcProduction.getId());
                if (equipmentIdList == null || equipmentIdList.isEmpty()) {
@@ -131,11 +151,14 @@
                    if (processCount == null || processCount.compareTo(BigDecimal.ZERO) == 0) {
                        mdcCommonVo.setValue("0");
                    } else {
                        mdcCommonVo.setValue(processCount.divide(new BigDecimal(86400).multiply(new BigDecimal(equipmentIdList.size())), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP).toString());
                        mdcCommonVo.setValue(processCount.divide(new BigDecimal("86400").multiply(new BigDecimal(equipmentIdList.size())), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP).toString());
                    }
                }
                result.add(mdcCommonVo);
            }
        }
        if (!result.isEmpty()) {
            result.sort(Comparator.comparing(MdcCommonVo::getValue).reversed());
        }
        return result;
    }
@@ -153,6 +176,7 @@
                MdcCommonVo mdcCommonVo = new MdcCommonVo();
                mdcCommonVo.setName(mdcProduction.getProductionName());
                mdcCommonVo.setProductionCode(mdcProduction.getProductionCode());
                mdcCommonVo.setProductionId(mdcProduction.getId());
                //获取此层级下设备
                List<String> equipmentIdList = mdcEquipmentService.getEquipmentIdsProduction(userId, mdcProduction.getId());
                if (equipmentIdList == null || equipmentIdList.isEmpty()) {
@@ -206,7 +230,7 @@
                    if (processLong.compareTo(BigDecimal.ZERO) == 0) {
                        mdcCommonUtilizationVo.setValue("0");
                    } else {
                        mdcCommonUtilizationVo.setValue(processLong.divide(processDay, 4, RoundingMode.HALF_UP).divide(new BigDecimal("86400").multiply(new BigDecimal(equipmentIdList.size())), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP).toString());
                        mdcCommonUtilizationVo.setValue(processLong.divide(processDay.multiply(new BigDecimal("86400")), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP).toString());
                    }
                } else {
                    mdcCommonUtilizationVo.setValue("0");
@@ -228,4 +252,257 @@
        result.put("oeeList", oeeList);
        return result;
    }

    /**
     * 工段级前七天利用率折线图
     */
    @Override
    public Map<String, Object> getEquipmentDayUtilizationStatistics(String userId, String key) {
        Map<String, Object> result = new HashMap<>();
        List<String> equipmentIdList = mdcEquipmentService.getEquipmentIdsProduction(userId, key);
        //获取前七天日期集合
        String start = DateUtils.format(DateUtils.toDate(LocalDate.now().plusDays(-7).toString(), DateUtils.STR_DATE), DateUtils.STRDATE);
        String end = DateUtils.format(DateUtils.toDate(LocalDate.now().plusDays(-1).toString(), DateUtils.STR_DATE), DateUtils.STRDATE);
        if (equipmentIdList != null && !equipmentIdList.isEmpty()) {
            List<MdcEquipment> mdcEquipmentList = mdcEquipmentService.list(new LambdaQueryWrapper<MdcEquipment>().in(MdcEquipment::getEquipmentId, equipmentIdList));
            result.put("mdcEquipmentList", mdcEquipmentList);
            List<MdcEquipmentStatisticalInfo> mdcEquipmentStatisticalInfoList = mdcHomeMapper.getEquipmentSevenUtilizationStatistics(equipmentIdList, start, end);
            List<EquipmentDayUtilizationVo> dataList = new ArrayList<>();
            if (mdcEquipmentStatisticalInfoList != null && !mdcEquipmentStatisticalInfoList.isEmpty()) {
                for (MdcEquipmentStatisticalInfo mdcEquipmentStatisticalInfo : mdcEquipmentStatisticalInfoList) {
                    EquipmentDayUtilizationVo equipmentDayUtilizationVo = new EquipmentDayUtilizationVo();
                    equipmentDayUtilizationVo.setEquipmentId(mdcEquipmentStatisticalInfo.getEquipmentId());
                    equipmentDayUtilizationVo.setUtilizationRate(mdcEquipmentStatisticalInfo.getProcessLong().divide(new BigDecimal("864"), 4, RoundingMode.HALF_UP).divide(new BigDecimal(mdcEquipmentStatisticalInfoList.size()), 4, RoundingMode.HALF_UP).setScale(2, RoundingMode.HALF_UP));
                    if (BigDecimal.ZERO.compareTo(mdcEquipmentStatisticalInfo.getOpenLong()) == -1) {
                        equipmentDayUtilizationVo.setOpenRate(mdcEquipmentStatisticalInfo.getProcessLong().divide(mdcEquipmentStatisticalInfo.getOpenLong(), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP));
                        equipmentDayUtilizationVo.setStartRate(mdcEquipmentStatisticalInfo.getOpenLong().divide(new BigDecimal("864"), 4, RoundingMode.HALF_UP).divide(new BigDecimal(mdcEquipmentStatisticalInfoList.size()), 4, RoundingMode.HALF_UP).setScale(2, RoundingMode.HALF_UP));
                    }
                    dataList.add(equipmentDayUtilizationVo);
                }
            }
            result.put("dataList", dataList);
        }
        /*List<String> dayBetween = DateUtils.getDatesStringList2(start, end);
        List<String> dateList = new ArrayList<>();
        List<EquipmentDayUtilizationVo> dataList = new ArrayList<>();
        for (String date : dayBetween) {
            EquipmentDayUtilizationVo equipmentDayUtilizationVo = new EquipmentDayUtilizationVo();
            String item = date.substring(4);
            if (item.startsWith("0")) {
                item = item.substring(1);
                String sub = item.substring(1);
                if (sub.startsWith("0")) {
                    item = item.substring(0, 1) + "月" + sub.substring(1) + "日";
                } else {
                    item = item.substring(0, 1) + "月" + item.substring(1) + "日";
                }
            } else {
                String sub = item.substring(2);
                if (sub.startsWith("0")) {
                    item = item.substring(0, 2) + "月" + sub.substring(2) + "日";
                } else {
                    item = item.substring(0, 2) + "月" + item.substring(2) + "日";
                }
            }
            dateList.add(item);
            equipmentDayUtilizationVo.setDate(item);
            if (equipmentIdList != null && !equipmentIdList.isEmpty()) {
                //获取前七天利用率数据
                List<MdcEquipmentStatisticalInfo> mdcEquipmentStatisticalInfos = mdcHomeMapper.getEquipmentDayUtilizationStatistics(equipmentIdList, dayBetween);
                if (mdcEquipmentStatisticalInfos != null && !mdcEquipmentStatisticalInfos.isEmpty()) {
                    for (MdcEquipmentStatisticalInfo mdcEquipmentStatisticalInfo : mdcEquipmentStatisticalInfos) {
                        if (mdcEquipmentStatisticalInfo.getTheDate().equals(date)) {
                            equipmentDayUtilizationVo.setUtilizationRate(mdcEquipmentStatisticalInfo.getProcessLong().divide(new BigDecimal("864"), 4, RoundingMode.HALF_UP).divide(new BigDecimal(equipmentIdList.size()), 4, RoundingMode.HALF_UP).setScale(2, RoundingMode.HALF_UP));
                            if (BigDecimal.ZERO.compareTo(mdcEquipmentStatisticalInfo.getOpenLong()) == -1) {
                                equipmentDayUtilizationVo.setOpenRate(mdcEquipmentStatisticalInfo.getProcessLong().divide(mdcEquipmentStatisticalInfo.getOpenLong(), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP));
                                equipmentDayUtilizationVo.setStartRate(mdcEquipmentStatisticalInfo.getOpenLong().divide(new BigDecimal("864"), 4, RoundingMode.HALF_UP).divide(new BigDecimal(equipmentIdList.size()), 4, RoundingMode.HALF_UP).setScale(2, RoundingMode.HALF_UP));
                            }
                        }
                    }
                } else {
                    dataList.add(equipmentDayUtilizationVo);
                }
            } else {
                dataList.add(equipmentDayUtilizationVo);
            }
        }
        result.put("dateList", dateList);
        result.put("dataList", dataList);*/
        return result;
    }

    /**
     * 查询设备上月OEE
     */
    @Override
    public List<MdcOverallEquipmentEfficiency> getEquipmentOEEMonthStatistics(String userId, String key) {
        List<MdcOverallEquipmentEfficiency> result = new ArrayList<>();
        List<String> equipmentIdList = mdcEquipmentService.getEquipmentIdsProduction(userId, key);
        if (equipmentIdList != null && !equipmentIdList.isEmpty()) {
            String validDate = DateUtils.format(DateUtils.toDate(LocalDate.now().plusMonths(-1).toString(), DateUtils.STR_DATE), DateUtils.STR_YEAR_MONTH);
            result = mdcHomeMapper.getEquipmentOEEMonthStatistics(validDate, equipmentIdList);
        }
        return result;
    }

    /**
     * 工段级设备效率
     */
    @Override
    public MdcHomeEfficiencyVo getEquipmentEfficiencyStatistics(String userId, String key) {
        MdcHomeEfficiencyVo result = new MdcHomeEfficiencyVo();
        result.setProductionId(key);
        MdcProduction mdcProduction = mdcProductionService.getById(key);
        result.setProductionName(mdcProduction.getProductionName());
        List<String> equipmentIdList = mdcEquipmentService.getEquipmentIdsProduction(userId, key);
        if (equipmentIdList != null && !equipmentIdList.isEmpty()) {
            // 获取利用率数据
            String date = DateUtils.format(DateUtils.toDate(LocalDate.now().plusDays(-1).toString(), DateUtils.STR_DATE), DateUtils.STRDATE);
            MdcEquipmentStatisticalInfo mdcEquipmentStatisticalInfo = mdcHomeMapper.getUtilizationByDay(equipmentIdList, date);
            if (mdcEquipmentStatisticalInfo != null) {
                result.setUtilizationRate(mdcEquipmentStatisticalInfo.getProcessLong().divide(new BigDecimal("864"), 4, RoundingMode.HALF_UP).divide(new BigDecimal(equipmentIdList.size()), 4, RoundingMode.HALF_UP).setScale(2, RoundingMode.HALF_UP));
                if (BigDecimal.ZERO.compareTo(mdcEquipmentStatisticalInfo.getOpenLong()) == -1) {
                    result.setOpenRate(mdcEquipmentStatisticalInfo.getProcessLong().divide(mdcEquipmentStatisticalInfo.getOpenLong(), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP));
                    result.setStartRate(mdcEquipmentStatisticalInfo.getOpenLong().divide(new BigDecimal("864"), 4, RoundingMode.HALF_UP).divide(new BigDecimal(equipmentIdList.size()), 4, RoundingMode.HALF_UP).setScale(2, RoundingMode.HALF_UP));
                }
            }
            //获取OEE数据
            String month = DateUtils.format(DateUtils.toDate(LocalDate.now().plusMonths(-1).toString(), DateUtils.STR_DATE), DateUtils.STR_YEAR_MONTH);
            BigDecimal oee = mdcHomeMapper.getOeeByDate(equipmentIdList, month);
            if (oee == null || oee.compareTo(BigDecimal.ZERO) == 0) {
                result.setOverallEquipmentEfficiency(BigDecimal.ZERO);
            } else {
                result.setOverallEquipmentEfficiency(oee.divide(new BigDecimal(equipmentIdList.size()), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP));
            }
        }
        return result;
    }

    /**
     * 设备级效率统计
     */
    @Override
    public MdcHomeEfficiencyVo getEquipmentLevelEfficiencyStatistics(String equipmentId) {
        MdcEquipment mdcEquipment = mdcEquipmentService.getOne(new LambdaQueryWrapper<MdcEquipment>().eq(MdcEquipment::getEquipmentId, equipmentId));
        if (mdcEquipment == null) {
            return null;
        }
        MdcHomeEfficiencyVo result = new MdcHomeEfficiencyVo();
        String date = DateUtils.format(DateUtils.toDate(LocalDate.now().plusDays(-1).toString(), DateUtils.STR_DATE), DateUtils.STRDATE);
        MdcEquipmentStatisticalInfo mdcEquipmentStatisticalInfo = mdcHomeMapper.getUtilizationByDay(Arrays.asList(equipmentId.split(",")), date);
        if (mdcEquipmentStatisticalInfo != null) {
            result.setUtilizationRate(mdcEquipmentStatisticalInfo.getProcessLong().divide(new BigDecimal("864"), 4, RoundingMode.HALF_UP).setScale(2, RoundingMode.HALF_UP));
            if (BigDecimal.ZERO.compareTo(mdcEquipmentStatisticalInfo.getOpenLong()) == -1) {
                result.setOpenRate(mdcEquipmentStatisticalInfo.getProcessLong().divide(mdcEquipmentStatisticalInfo.getOpenLong(), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP));
                result.setStartRate(mdcEquipmentStatisticalInfo.getOpenLong().divide(new BigDecimal("864"), 4, RoundingMode.HALF_UP).setScale(2, RoundingMode.HALF_UP));
            }
        }
        //获取OEE数据
        String month = DateUtils.format(DateUtils.toDate(LocalDate.now().plusMonths(-1).toString(), DateUtils.STR_DATE), DateUtils.STR_YEAR_MONTH);
        BigDecimal oee = mdcHomeMapper.getOeeByDate(Arrays.asList(equipmentId.split(",")), month);
        if (oee == null || oee.compareTo(BigDecimal.ZERO) == 0) {
            result.setOverallEquipmentEfficiency(BigDecimal.ZERO);
        } else {
            result.setOverallEquipmentEfficiency(oee.multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP));
        }
        return result;
    }

    /**
     * 设备级整年度利用率
     */
    @Override
    public Map<String, Object> getEquipmentAnnualEfficiencyStatistics(String equipmentId) {
        MdcEquipment mdcEquipment = mdcEquipmentService.getOne(new LambdaQueryWrapper<MdcEquipment>().eq(MdcEquipment::getEquipmentId, equipmentId));
        if (mdcEquipment == null) {
            return null;
        }
        Map<String, Object> result = new HashMap<>();
        Date end = DateUtils.toDate(LocalDate.now().plusMonths(-1).toString(), DateUtils.STR_DATE);
        Date start = DateUtils.toDate(LocalDate.now().plusMonths(-12).toString(), DateUtils.STR_DATE);
        List<String> monthBetween = DateUtils.getMonthBetween(start, end);
        List<String> dateList = new ArrayList<>();
        List<MdcHomeEquipmentVo> dataList = new ArrayList<>();
        for (String month : monthBetween) {
            String name = month.substring(month.lastIndexOf("-") + 1).replaceFirst("^0*", "") + "月";
            dateList.add(name);
            //利用率和oee
            MdcHomeEquipmentVo mdcHomeEquipmentVo = new MdcHomeEquipmentVo();
            mdcHomeEquipmentVo.setMonth(name);
            //利用率
            Map<String, Object> resultMap = mdcHomeMapper.getUtilizationByMonth(Arrays.asList(equipmentId.split(",")), month.replace("-", ""));
            if (resultMap != null && resultMap.get("processLong") != null) {
                BigDecimal processLong = BigDecimal.valueOf((Double) resultMap.get("processLong"));
                BigDecimal openLong = BigDecimal.valueOf((Double) resultMap.get("openLong"));
                BigDecimal processDay = new BigDecimal((Integer) resultMap.get("processDay"));
                if (BigDecimal.ZERO.compareTo(processLong) == -1) {
                    mdcHomeEquipmentVo.setUtilizationRate(processLong.divide(processDay.multiply(new BigDecimal("86400")), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP));
                    if (BigDecimal.ZERO.compareTo(openLong) == -1) {
                        mdcHomeEquipmentVo.setStartRate(openLong.divide(new BigDecimal("86400"), 4, RoundingMode.HALF_UP).setScale(2, RoundingMode.HALF_UP));
                        mdcHomeEquipmentVo.setOpenRate(processDay.divide(openLong, 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP));
                    }
                }
            }

            //OEE
            BigDecimal oee = mdcHomeMapper.getOeeByDate(Arrays.asList(equipmentId.split(",")), month);
            if (oee != null && !(oee.compareTo(BigDecimal.ZERO) == 0)) {
                mdcHomeEquipmentVo.setOverallEquipmentEfficiency(oee.multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP));
            }
            dataList.add(mdcHomeEquipmentVo);
        }
        result.put("dateList", dateList);
        result.put("dataList", dataList);
        return result;
    }

    /**
     * 设备级设备列表
     */
    @Override
    public List<MdcEquipment> getEquipmentList(String key) {
        return mdcHomeMapper.getEquipmentList(key);
    }

    @Override
    public MdcEquipmentDto getEquipmentDetails(String equipmentId) {
        MdcEquipment mdcEquipment = mdcEquipmentService.getOne(new LambdaQueryWrapper<MdcEquipment>().eq(MdcEquipment::getEquipmentId, equipmentId));
        List<DictModel> dictModelList = sysDictService.queryEnableDictItemsByCode(MdcConstant.SERIA_TYPE);
        if (dictModelList != null && !dictModelList.isEmpty()) {
            for (DictModel dictModel : dictModelList) {
                if (dictModel.getValue().equals(mdcEquipment.getDriveType())) {
                    return null;
                }
            }
        }
        String saveTableName = mdcEquipment.getSaveTableName();
        MdcEquipmentDto dto = equipmentWorkLineService.getMacingDataList(saveTableName);
        if (dto != null) {
            if ("LSV2".equals(mdcEquipment.getDriveType())) {
                dto.setSpindlebeilv(dto.getSFeed());
                dto.setFeedbeilv(dto.getFFeed());
                dto.setRapidfeed(dto.getRapidfeed());
                dto.setNCVersion(dto.getNCVersion());
                dto.setTNCVersion(dto.getTNCVersion());
                dto.setOPTVersion(dto.getOPTVersion());
                dto.setPLCVersion(dto.getPLCVersion());
            }
            // 查询设备状态
            EquipmentLog equipmentLog = equipmentLogService.selectEquipmentOporation(mdcEquipment.getEquipmentId());
            Integer oporation = equipmentLog.getOporation();
            if (oporation == 22) {
                dto.setALRMstate(equipmentLog.getAlarm());
            } else {
                dto.setALRMstate("无");
            }
        } else {
            return null;
        }
        return dto;
    }

    @Override
    public List<MdcFeedback> getFeedbackList(String key) {
        return mdcFeedbackService.getFeedbackList(key);
    }
}