设备运行状态及利用率预警任务

Lius

2024-01-17 cf89583e4dd54632a0f11c06b859315c03958820

 lxzn-module-mdc/src/main/java/org/jeecg/modules/mdc/service/impl/MdcEquipmentRunningSectionServiceImpl.java

@@ -3,14 +3,18 @@
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
import com.baomidou.mybatisplus.extension.service.impl.ServiceImpl;
import org.apache.commons.lang3.StringUtils;
import org.jeecg.common.system.vo.DictModel;
import org.jeecg.modules.mdc.dto.EquipmentMachingDto;
import org.jeecg.modules.mdc.dto.MdcAlarmListDto;
import org.jeecg.modules.mdc.dto.MdcEquipmentRunningSectionDto;
import org.jeecg.modules.mdc.entity.*;
import org.jeecg.modules.mdc.mapper.MdcEquipmentRunningSectionMapper;
import org.jeecg.modules.mdc.service.*;
import org.jeecg.modules.mdc.util.DateUtils;
import org.jeecg.modules.mdc.util.TimeFieldUtils;
import org.jeecg.modules.mdc.vo.MdcAlarmAnalyzeQueryVo;
import org.jeecg.modules.mdc.vo.MdcEquipmentRunningSectionVo;
import org.jeecg.modules.system.service.ISysDictService;
import org.springframework.beans.BeanUtils;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
@@ -39,6 +43,12 @@
    @Resource
    private IEquipmentWorkLineService equipmentWorkLineService;

    @Resource
    private ISysDictService sysDictService;

    @Resource
    private IEquipmentRunningTraceService equipmentRunningTraceService;

    @Override
    public List<MdcEquipmentRunningSectionDto> logList(MdcEquipmentRunningSectionVo equipmentRunningSectionVo) {

@@ -52,23 +62,22 @@
        List<MdcEquipmentRunningSection> errs = loadEquipmentErrorTrace(equipmentRunningSectionVo.getEquipmentId(), equipmentRunningSectionVo.getCollectTimeStr());
        if (!running.isEmpty()) {
            MdcEquipmentRunningSectionDto dto;
            Equipment equip = equipmentService.getOne(new LambdaQueryWrapper<Equipment>().eq(Equipment::getEquipmentid, equipmentRunningSectionVo.getEquipmentId()));
            String tableName = "";
            Boolean isTableExist = false;
            if (equip != null) {
                if (StringUtils.isNotBlank(equip.getDrivetype())) {
                    tableName = equip.getDrivetype() + "_" + equip.getEquipmentid();
                    isTableExist = equipmentWorkLineService.isTableExist(tableName);
                }
            }
            for (MdcEquipmentRunningSection entity : running) {
                dto = new MdcEquipmentRunningSectionDto();
                BeanUtils.copyProperties(entity, dto);
                if (entity.getStatus() == 3 && StringUtils.isBlank(entity.getSequenceNumber())) {
                    Equipment equip = equipmentService.getOne(new LambdaQueryWrapper<Equipment>().eq(Equipment::getEquipmentid, entity.getEquipmentId()));
                    if (equip != null) {
                        if (StringUtils.isNotBlank(equip.getDrivetype())) {
                            try {
                                List<EquipmentMachingDto> esList = equipmentWorkLineService.getEquipmentSequencenumber(equip.getDrivetype(), equip.getEquipmentid(), entity.getStartTime(), entity.getEndTime());
                                if (esList != null && esList.size() > 1) {
                                    dto.setSequenceNumber(esList.get(0).getSequencenumber());
                                }
                            } catch (Exception e) {
                                continue;
                            }

                        }
                if (entity.getStatus() == 3 && StringUtils.isBlank(entity.getSequenceNumber()) && isTableExist && !"ZUOLAN".equals(equip.getDrivetype())) {
                    List<EquipmentMachingDto> esList = equipmentWorkLineService.getEquipmentSequencenumber(tableName, entity.getStartTime(), entity.getEndTime());
                    if (esList != null && esList.size() > 1) {
                        dto.setSequenceNumber(esList.get(0).getSequencenumber());
                    }
                }
                dtos.add(dto);
@@ -464,7 +473,7 @@
     * 设备运行状态点时间转为段时间
     */
    @Override
    @Transactional
    @Transactional(rollbackFor = Exception.class)
    public void runningAllEquipmentTraceProcess() {
        //获取所有设备
        List<Equipment> equipmentList = equipmentService.list();
@@ -472,9 +481,9 @@
            //获取running运行的日志记录
            List<MdcEquipmentRunningSection> list = this.equipmentRunningTracesLog(equipment.getEquipmentid());
            if (list != null && !list.isEmpty()) {
                //List<MdcEquipmentRunningSection> equipList = addSequenceNumber(list); //添加程序号
                this.ergodicTrim(list);
                super.saveBatch(list);
                List<MdcEquipmentRunningSection> equipList = addSequenceNumber(list); //添加程序号
                this.ergodicTrim(equipList);
                super.saveBatch(equipList);
            }
            //获取报警的日志记录
            List<MdcEquipmentRunningSection> errorList = this.equipmentRunningTracesErrorLog(equipment.getEquipmentid());
@@ -483,7 +492,81 @@
                //save errorList
                super.saveBatch(errorList);
            }
            List<DictModel> dictList = sysDictService.queryDictItemsByCode("data_synchronization_flag");
            if (dictList != null && !dictList.isEmpty() && "0".equals(dictList.get(0).getValue())) {
                this.dataSynchronizationHandler(list, errorList);
            }
        }
    }

    /**
     * 设备运行日志添加程序号
     *
     * @param list
     * @return
     */
    public List<MdcEquipmentRunningSection> addSequenceNumber(List<MdcEquipmentRunningSection> list) {
        if (list == null || list.size() < 1) {
            return Collections.emptyList();
        }
        Equipment equip = null;
        for (MdcEquipmentRunningSection e : list) {
            if (e.getStatus() == 3) {
                equip = equipmentService.getOne(new LambdaQueryWrapper<Equipment>().eq(Equipment::getEquipmentid, e.getEquipmentId()));
                if (StringUtils.isNotBlank(equip.getDrivetype()) && equip.getDrivetype().startsWith("FANUC")) {
                    List<EquipmentMachingDto> esList = equipmentWorkLineService.getEquipProgramNum(equip.getDrivetype(), equip.getEquipmentid(),
                            e.getStartTime(), e.getEndTime());
                    if (esList != null && esList.size() > 1) {
                        e.setSequenceNumber(esList.get(0).getProgramnumber());
                    }
                } else if (StringUtils.isNotBlank(equip.getDrivetype()) && equip.getDrivetype().startsWith("SIEMENS")) {
                    List<EquipmentMachingDto> esList = equipmentWorkLineService.getEquipmentSequencenumber(equip.getDrivetype() + "_" + equip.getEquipmentid(), e.getStartTime(), e.getEndTime());
                    if (esList != null && esList.size() > 1) {
                        e.setSequenceNumber(esList.get(0).getSequencenumber());
                    }
                }
            }
        }
        return list;
    }

    /**
     * 数据同步处理
     * @param list
     * @param errorList
     */
    private void dataSynchronizationHandler(List<MdcEquipmentRunningSection> list, List<MdcEquipmentRunningSection> errorList) {
        // 数据转换
        List<EquipmentRunningTrace> equipList = new ArrayList<>();
        if (list != null && !list.isEmpty()) {
            list.forEach(item -> {
                EquipmentRunningTrace equipmentRunningSection = new EquipmentRunningTrace();
                equipmentRunningSection.setEquipment(item.getEquipmentId());
                equipmentRunningSection.setAlarm(item.getAlarm());
                equipmentRunningSection.setCreateTime(item.getCreateTime());
                equipmentRunningSection.setDuration(item.getDuration());
                equipmentRunningSection.setEndTime(item.getEndTime());
                equipmentRunningSection.setStartTime(item.getStartTime());
                equipmentRunningSection.setStatus(item.getStatus());
                equipmentRunningSection.setSequencenumber(item.getSequenceNumber());
                equipList.add(equipmentRunningSection);
            });
        }
        if (errorList != null && !errorList.isEmpty()) {
            errorList.forEach(item -> {
                EquipmentRunningTrace equipmentRunningSection = new EquipmentRunningTrace();
                equipmentRunningSection.setEquipment(item.getEquipmentId());
                equipmentRunningSection.setAlarm(item.getAlarm());
                equipmentRunningSection.setCreateTime(item.getCreateTime());
                equipmentRunningSection.setDuration(item.getDuration());
                equipmentRunningSection.setEndTime(item.getEndTime());
                equipmentRunningSection.setStartTime(item.getStartTime());
                equipmentRunningSection.setStatus(item.getStatus());
                equipmentRunningSection.setSequencenumber(item.getSequenceNumber());
                equipList.add(equipmentRunningSection);
            });
        }
        equipmentRunningTraceService.saveBatch(equipList);
    }

    /**
@@ -519,8 +602,108 @@
        return result;
    }

    /**
     * 计算一段时间内的数据
     */
    @Override
    public List<MdcEquipmentRunningSection> listEquipmentRunningSection(String equipmentid, long start, long end) {
        return this.baseMapper.listEquipmentRunningSection(equipmentid, start, end);
    }

    @Override
    public List<MdcEquipmentRunningSection> listRunningSectionFromLog(String equipmentid, long start, long end) {
        if (StringUtils.isBlank(equipmentid) || start <= 0 || end <= 0) {
            return null;
        }
        Date startTime = DateUtils.toDate(DateUtils.longToDate(start), DateUtils.STR_DATE_TIME_SMALL);
        Date endTime = DateUtils.toDate(DateUtils.longToDate(end), DateUtils.STR_DATE_TIME_SMALL);
        EquipmentLog equipmentLog = equipmentLogService.getRow(equipmentid, startTime);
        if (equipmentLog == null) {
            return null;
        }
        List<EquipmentLog> logList = new ArrayList<>();
        EquipmentLog equipmentOne = new EquipmentLog();
        equipmentOne.setEquipmentId(equipmentid);
        equipmentOne.setOporation(equipmentLog.getOporation());
        equipmentOne.setCollectTime(startTime);
        logList.add(equipmentOne);
        List<EquipmentLog> logListLast = equipmentLogService.findEquipmentLogByEndTime(equipmentid, startTime);
        if (logListLast == null || logListLast.isEmpty()) {
            EquipmentLog two = new EquipmentLog();
            two.setEquipmentId(equipmentid);
            two.setOporation(equipmentLog.getOporation());
            two.setCollectTime(endTime);
            logList.add(two);
        } else {
            for (EquipmentLog log : logListLast) {
                if (log.getCollectTime().getTime() <= endTime.getTime()) {
                    logList.add(log);
                }
            }
        }
        if (logList.get(logList.size() - 1).getCollectTime().getTime() < endTime.getTime()) {
            EquipmentLog two = new EquipmentLog();
            two.setEquipmentId(equipmentid);
            two.setOporation(logList.get(logList.size() - 1).getOporation());
            two.setCollectTime(endTime);
            logList.add(two);
        }
        //点数据转为段数据
        List<MdcEquipmentRunningSection> erts = parseLogToRunningTrace(logList);
        if (erts.isEmpty()) {
            return Collections.emptyList();
        }
        //整合加工和待机时间小于n秒的数据
        erts = mergeLessMinTimeRecords(erts, null);
        List<MdcEquipmentRunningSection> running = mergeRunningTrace(erts);
        if (running != null && !running.isEmpty()) {
            this.ergodicTrim(running);
        }
        return running;
    }

    @Override
    public List<MdcEquipmentRunningSection> listEquipmentRunningSectionRun(String equipmentid, long start, long end) {
        return this.baseMapper.listEquipmentRunningSectionRun(equipmentid, start, end);
    }

    @Override
    public List<MdcEquipmentRunningSection> listEquipmentRunningSectionError(String equipmentid, long start, long end) {
        return this.baseMapper.listEquipmentRunningSectionError(equipmentid, start, end);
    }

    @Override
    public List<MdcEquipmentRunningSection> findAlarmList(MdcAlarmAnalyzeQueryVo vo) {
        return this.baseMapper.findAlarmList(vo);
    }

    @Override
    public Integer findAlarmCount(String equipmentId, String startDate, String endDate, String alarmCode) {
        return this.baseMapper.findAlarmCount(equipmentId, startDate, endDate, alarmCode);
    }

    @Override
    public Integer findAlarmCountByDate(String startDate, String endDate, MdcAlarmAnalyzeQueryVo vo) {
        return this.baseMapper.findAlarmCountByDate(startDate, endDate, vo);
    }

    @Override
    public List<MdcEquipmentRunningSection> selectRunningData(String equipmentId, Date startDate, Date endDate) {
        return this.baseMapper.selectRunningData(equipmentId, startDate, endDate);
    }

    @Override
    public List<MdcAlarmListDto> selectAlarmList(MdcAlarmAnalyzeQueryVo mdcAlarmAnalyzeQueryVo, String startDate, String endDate) {
        return this.baseMapper.selectAlarmList(mdcAlarmAnalyzeQueryVo, startDate, endDate);
    }

    @Override
    public List<Integer> getDataList(String equipmentId, Date date) {
        return this.baseMapper.getDataList(equipmentId, date);
    }

    private Map<String, List<MdcEquipmentRunningSectionDto>> logCharts(MdcEquipmentRunningSectionVo equipmentRunningSectionVo, String date) {
        Map<String, List<MdcEquipmentRunningSectionDto>> map = new  HashMap<>();
        Map<String, List<MdcEquipmentRunningSectionDto>> map = new HashMap<>();
        List<MdcEquipmentRunningSectionDto> normal = new ArrayList<>();
        List<MdcEquipmentRunningSectionDto> waring = new ArrayList<>();
        //运行
@@ -743,9 +926,9 @@
                ert.setStartTime(logList.get(i).getCollectTime());
                ert.setEndTime(logList.get(i + 1).getCollectTime());
                ert.setDuration(DateUtils.differentSecond(ert.getStartTime(), ert.getEndTime()));
                if (ert.getDuration() > 0) {
                    erts.add(ert);
                }
//                if (ert.getDuration() > 0) {
                erts.add(ert);
//                }
            } else {
                long count = differentSecond / 86400;
                if (count % 86400 > 0) {