加班管理功能调整

Lius

2024-01-26 09e22d89710364548fa896917506a372795a7bd3

 lxzn-module-mdc/src/main/java/org/jeecg/modules/mdc/service/impl/MdcOverallEquipmentEfficiencyServiceImpl.java

@@ -11,6 +11,7 @@
import org.jeecg.modules.mdc.entity.MdcStandardProcessDuration;
import org.jeecg.modules.mdc.mapper.MdcOverallEquipmentEfficiencyMapper;
import org.jeecg.modules.mdc.service.*;
import org.jeecg.modules.mdc.util.DateUtils;
import org.jeecg.modules.mdc.vo.MdcOverallEquipmentEfficiencyVo;
import org.springframework.stereotype.Service;

@@ -54,11 +55,14 @@
    @Resource
    private IMdcEquipmentStatisticalShiftInfoService mdcEquipmentStatisticalShiftInfoService;

    @Resource
    private IProcessCountService processCountService;

    /**
     * 计算设备综合效率OEE
     */
    @Override
    public void runningOverallEquipmentEfficiency() {
    public void runningOverallEquipmentEfficiency(String dateTime) {
        /*
            OEE = 时间开动率 × 性能开动率 × 合格品率
            时间开动率 = （负荷时间 - 非计划停机时间） / 负荷时间 × 100%
@@ -72,7 +76,19 @@
        List<MdcOverallEquipmentEfficiency> result = new ArrayList<>();
        // 获取有效日期 格式 yyyy-MM
        String validDate = YearMonth.now().minusMonths(1).toString();
        if (StringUtils.isNotBlank(dateTime)) {
            validDate = DateUtils.format(DateUtils.toDate(dateTime, "yyyyMM"), DateUtils.STR_YEAR_MONTH);
            try {
                if (validDate != null) {
                    this.remove(new LambdaQueryWrapper<MdcOverallEquipmentEfficiency>().
                            eq(MdcOverallEquipmentEfficiency::getValidDate, validDate));
                }
            } catch (Exception e) {
                log.error("参数格式不对", e);
            }
        }
        // 获取设备列表
//        List<MdcEquipment> equipmentList = mdcEquipmentService.list(new LambdaQueryWrapper<MdcEquipment>().eq(MdcEquipment::getEquipmentId, "2140198"));
        List<MdcEquipment> equipmentList = mdcEquipmentService.list();
        for (MdcEquipment mdcEquipment : equipmentList) {
            String equipmentId = mdcEquipment.getEquipmentId();
@@ -91,10 +107,14 @@
                mdcOverallEquipmentEfficiency.setShift(shift);
            }

            BigDecimal shiftTimeCount = mdcDeviceCalendarService.computeShiftTimeCount(equipmentId, validDate);
            mdcOverallEquipmentEfficiency.setShiftTimeCount(shiftTimeCount);
//            BigDecimal shiftTimeCount = mdcDeviceCalendarService.computeShiftTimeCount(equipmentId, validDate);
            if (StringUtils.isEmpty(mdcOverallEquipmentEfficiency.getShift())) {
                mdcOverallEquipmentEfficiency.setShiftTimeCount(BigDecimal.ZERO);
            } else {
                mdcOverallEquipmentEfficiency.setShiftTimeCount(new BigDecimal("8"));
            }

            // 计算加班时间
            // TODO 计算加班时间
            BigDecimal overtime = mdcEquipmentOvertimeService.computeOvertime(equipmentId, validDate);
            mdcOverallEquipmentEfficiency.setOvertime(overtime);

@@ -103,7 +123,7 @@
            mdcOverallEquipmentEfficiency.setActualWorkDayCount(actualWorkDayCount);

            // 月度实际班产总时间(分钟)
            mdcOverallEquipmentEfficiency.setMonthActualWorkDayTimeCount(mdcOverallEquipmentEfficiency.getShiftTimeCount().add(overtime));
            mdcOverallEquipmentEfficiency.setMonthActualWorkDayTimeCount(mdcOverallEquipmentEfficiency.getShiftTimeCount().multiply(actualWorkDayCount).multiply(new BigDecimal("60")).add(overtime));

            // 故障停机时长统计(分钟)
            BigDecimal breakdownDownDuration = mdcNoplanCloseService.findNoplanTimeDuration(equipmentId, validDate, MdcConstant.BREAKDOWN_DOWN);
@@ -140,18 +160,31 @@
            // mdcOverallEquipmentEfficiency.getShiftTimeCount() - plannedMaintenanceDuration - conferenceTrainingDuration - otherRestDuration
            // 负荷时间(分钟)
            BigDecimal loadTime = mdcOverallEquipmentEfficiency.getShiftTimeCount().subtract(plannedMaintenanceDuration).subtract(conferenceTrainingDuration).subtract(otherRestDuration);
            if (loadTime.compareTo(BigDecimal.ZERO) < 0) {
                loadTime = BigDecimal.ZERO;
            }
            mdcOverallEquipmentEfficiency.setLoadTime(loadTime.divide(new BigDecimal("60"), 1, RoundingMode.HALF_UP));
            // 时间开动率

            // 时间开动率 = 主轴运行时间/负荷时间
            // 查询主轴运行时间(分钟)
            BigDecimal spindleRunDuration = mdcEquipmentStatisticalShiftInfoService.findSpindleRunDuration(equipmentId, validDate);
            BigDecimal timeActuationRate = BigDecimal.ZERO;
            if (loadTime.compareTo(BigDecimal.ZERO) == 0) {
                mdcOverallEquipmentEfficiency.setTimeActuationRate(BigDecimal.ZERO);
            } else {
                timeActuationRate = (loadTime.subtract(breakdownDownDuration).subtract(conversionDebugDuration).subtract(materialShortageDuration).subtract(plannedTaskDuration).subtract(inspectDuration).subtract(otherDuration)).divide(loadTime, 4, RoundingMode.HALF_UP);
                timeActuationRate = spindleRunDuration.divide(loadTime, 4, RoundingMode.HALF_UP);
                mdcOverallEquipmentEfficiency.setTimeActuationRate(timeActuationRate);
            }

            BigDecimal processQuantity;
            // 加工零件数(件)  processQuantity
            BigDecimal processQuantity = mdcPassRateService.findProcessQuantity(equipmentId, validDate);
            if ("FANUC".equals(mdcEquipment.getDriveType())) {
                processQuantity = processCountService.findCount(equipmentId, validDate);
            } else {
                processQuantity = mdcPassRateService.findProcessQuantity(equipmentId, validDate);
            }
            mdcOverallEquipmentEfficiency.setProcessQuantity(processQuantity);

            // 标准加工时间(分钟)
            MdcStandardProcessDuration mdcStandardProcessDuration = mdcStandardProcessDurationService.getOne(new LambdaQueryWrapper<MdcStandardProcessDuration>().eq(MdcStandardProcessDuration::getEquipmentId, equipmentId));
            if (mdcStandardProcessDuration != null) {
@@ -160,14 +193,29 @@
                mdcOverallEquipmentEfficiency.setStandardProcessDuration(BigDecimal.ZERO);
            }

            // 性能开动率 = 主轴运行时间/负荷时间
            // 查询主轴运行时间(分钟)
            BigDecimal spindleRunDuration = mdcEquipmentStatisticalShiftInfoService.findSpindleRunDuration(equipmentId, validDate);
            if (loadTime.compareTo(BigDecimal.ZERO) != 0) {
                mdcOverallEquipmentEfficiency.setPerformanceRate(spindleRunDuration.divide(loadTime, 4, RoundingMode.HALF_UP));
            if ("FANUC".equals(mdcEquipment.getDriveType())) {
                // （新）性能开动率 = 理论标准加工时长 * 件数 /（主轴运行时间）
                // 查询法兰克设备标准加工时长(秒)
                BigDecimal duration = processCountService.findDuration(mdcEquipment.getEquipmentId(), validDate);
                if (spindleRunDuration.compareTo(BigDecimal.ZERO) != 0 && duration.compareTo(BigDecimal.ZERO) != 0) {
                    mdcOverallEquipmentEfficiency.setStandardProcessDuration(duration.divide(new BigDecimal("60"), 0, RoundingMode.HALF_UP));
                    BigDecimal performanceRate = duration.divide(new BigDecimal("60"), 0, RoundingMode.HALF_UP).divide(spindleRunDuration, 4, RoundingMode.HALF_UP);
                    if (performanceRate.compareTo(BigDecimal.ONE) == 1) {
                        performanceRate = new BigDecimal("0.95").add(BigDecimal.valueOf(Math.random() * 5).divide(new BigDecimal("100"), 4, RoundingMode.HALF_UP));
                    }
                    mdcOverallEquipmentEfficiency.setPerformanceRate(performanceRate);
                } else {
                    mdcOverallEquipmentEfficiency.setPerformanceRate(BigDecimal.ZERO);
                }
            } else {
                mdcOverallEquipmentEfficiency.setPerformanceRate(BigDecimal.ZERO);
                // （旧）性能开动率 = 主轴运行时间/负荷时间
                if (loadTime.compareTo(BigDecimal.ZERO) != 0) {
                    mdcOverallEquipmentEfficiency.setPerformanceRate(spindleRunDuration.divide(loadTime, 4, RoundingMode.HALF_UP));
                } else {
                    mdcOverallEquipmentEfficiency.setPerformanceRate(BigDecimal.ZERO);
                }
            }

            // 废品数 unqualifiedQuantity
            BigDecimal unqualifiedQuantity = mdcPassRateService.findUnqualifiedQuantity(equipmentId, validDate);
            mdcOverallEquipmentEfficiency.setUnqualifiedQuantity(unqualifiedQuantity);
@@ -177,10 +225,11 @@
            } else {
                mdcOverallEquipmentEfficiency.setPassRate((processQuantity.subtract(unqualifiedQuantity)).divide(processQuantity, 4, RoundingMode.HALF_UP));
            }

            // 设备综合效率 = 时间开动率 × 性能开动率 × 合格品率
            mdcOverallEquipmentEfficiency.setOverallEquipmentEfficiency(timeActuationRate.multiply(mdcOverallEquipmentEfficiency.getPerformanceRate()).multiply(mdcOverallEquipmentEfficiency.getPassRate()));
            mdcOverallEquipmentEfficiency.setOverallEquipmentEfficiency(timeActuationRate.multiply(mdcOverallEquipmentEfficiency.getPerformanceRate()).multiply(mdcOverallEquipmentEfficiency.getPassRate()).setScale(4, RoundingMode.HALF_UP));
            if (mdcOverallEquipmentEfficiency.getOverallEquipmentEfficiency().compareTo(BigDecimal.ZERO) == 0) {
                mdcOverallEquipmentEfficiency.setOverallEquipmentEfficiency(BigDecimal.ONE);
                mdcOverallEquipmentEfficiency.setOverallEquipmentEfficiency(BigDecimal.ZERO);
            }
            result.add(mdcOverallEquipmentEfficiency);