package org.jeecg.modules.mdc.service.impl;
|
|
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
|
import com.baomidou.mybatisplus.core.metadata.IPage;
|
import com.baomidou.mybatisplus.extension.plugins.pagination.Page;
|
import com.baomidou.mybatisplus.extension.service.impl.ServiceImpl;
|
import org.apache.commons.lang.StringUtils;
|
import org.apache.shiro.SecurityUtils;
|
import org.jeecg.common.constant.CommonConstant;
|
import org.jeecg.common.system.vo.LoginUser;
|
import org.jeecg.modules.mdc.entity.MdcEquipment;
|
import org.jeecg.modules.mdc.entity.MdcOeeInfo;
|
import org.jeecg.modules.mdc.mapper.MdcOeeInfoMapper;
|
import org.jeecg.modules.mdc.service.*;
|
import org.jeecg.modules.mdc.util.DateUtils;
|
import org.jeecg.modules.mdc.vo.MdcOeeComputeVo;
|
import org.jeecg.modules.mdc.vo.MdcOeeInfoVo;
|
import org.jeecg.modules.mdcJc.service.IMdcJcRcJobreportService;
|
import org.jeecgframework.poi.excel.def.NormalExcelConstants;
|
import org.jeecgframework.poi.excel.entity.ExportParams;
|
import org.jeecgframework.poi.excel.view.JeecgEntityExcelView;
|
import org.springframework.stereotype.Service;
|
import org.springframework.transaction.annotation.Transactional;
|
import org.springframework.web.servlet.ModelAndView;
|
|
import javax.annotation.Resource;
|
import javax.servlet.http.HttpServletRequest;
|
import java.math.BigDecimal;
|
import java.math.RoundingMode;
|
import java.time.LocalDate;
|
import java.util.ArrayList;
|
import java.util.Collections;
|
import java.util.List;
|
|
/**
|
* @Description: OEE表
|
* @Author: lius
|
* @Date: 2024-12-12
|
*/
|
@Service
|
public class MdcOeeInfoServiceImpl extends ServiceImpl<MdcOeeInfoMapper, MdcOeeInfo> implements IMdcOeeInfoService {
|
|
@Resource
|
private IMdcEquipmentService mdcEquipmentService;
|
|
@Resource
|
private IMdcDowntimeService mdcDowntimeService;
|
|
// @Resource
|
// private IMdcPartProcessInfoService mdcPartProcessInfoService;
|
|
@Resource
|
private IMdcJcRcJobreportService mdcJcRcJobreportService;
|
|
@Resource
|
private IMdcEquipmentStatisticalInfoService mdcEquipmentStatisticalInfoService;
|
|
/**
|
* 分页列表
|
*
|
* @param userId
|
* @param page
|
* @param mdcOeeInfoVo
|
* @param req
|
* @return
|
*/
|
@Override
|
public IPage<MdcOeeInfo> pageList(String userId, Page<MdcOeeInfo> page, MdcOeeInfoVo mdcOeeInfoVo, HttpServletRequest req) {
|
List<String> equipmentIds = new ArrayList<>();
|
if (StringUtils.isNotEmpty(mdcOeeInfoVo.getParentId()) && StringUtils.isEmpty(mdcOeeInfoVo.getEquipmentId())) {
|
if ("2".equals(mdcOeeInfoVo.getTypeTree())) {
|
//部门层级
|
equipmentIds = mdcEquipmentService.getEquipmentIdsByDepart(userId, mdcOeeInfoVo.getParentId());
|
} else {
|
//产线层级
|
equipmentIds = mdcEquipmentService.getEquipmentIdsProduction(userId, mdcOeeInfoVo.getParentId());
|
}
|
} else if (StringUtils.isNotEmpty(mdcOeeInfoVo.getEquipmentId())) {
|
//单台设备信息
|
mdcOeeInfoVo.setEquipmentIdList(Collections.singletonList(mdcOeeInfoVo.getEquipmentId()));
|
} else {
|
//查询用户拥有的所有设备信息
|
if ("2".equals(mdcOeeInfoVo.getTypeTree())) {
|
//部门层级
|
equipmentIds = mdcEquipmentService.getEquipmentIdsByDepart(userId, null);
|
} else {
|
//产线层级
|
equipmentIds = mdcEquipmentService.getEquipmentIdsProduction(userId, null);
|
}
|
}
|
|
if (mdcOeeInfoVo.getEquipmentIdList() == null || mdcOeeInfoVo.getEquipmentIdList().isEmpty()) {
|
mdcOeeInfoVo.setEquipmentIdList(equipmentIds);
|
}
|
|
if (mdcOeeInfoVo.getEquipmentIdList() == null || mdcOeeInfoVo.getEquipmentIdList().isEmpty()) {
|
return null;
|
}
|
return this.baseMapper.pageList(page, mdcOeeInfoVo);
|
}
|
|
/**
|
* 导出
|
*
|
* @param userId
|
* @param mdcOeeInfoVo
|
* @return
|
*/
|
@Override
|
public ModelAndView exportXls(String userId, MdcOeeInfoVo mdcOeeInfoVo) {
|
LambdaQueryWrapper<MdcOeeInfo> queryWrapper = new LambdaQueryWrapper<>();
|
List<String> equipmentIds = new ArrayList<>();
|
if (StringUtils.isNotEmpty(mdcOeeInfoVo.getParentId()) && StringUtils.isEmpty(mdcOeeInfoVo.getEquipmentId())) {
|
if ("2".equals(mdcOeeInfoVo.getTypeTree())) {
|
//部门层级
|
equipmentIds = mdcEquipmentService.getEquipmentIdsByDepart(userId, mdcOeeInfoVo.getParentId());
|
} else {
|
//产线层级
|
equipmentIds = mdcEquipmentService.getEquipmentIdsProduction(userId, mdcOeeInfoVo.getParentId());
|
}
|
} else if (StringUtils.isNotEmpty(mdcOeeInfoVo.getEquipmentId())) {
|
//单台设备信息
|
mdcOeeInfoVo.setEquipmentIdList(Collections.singletonList(mdcOeeInfoVo.getEquipmentId()));
|
} else {
|
//查询用户拥有的所有设备信息
|
if ("2".equals(mdcOeeInfoVo.getTypeTree())) {
|
//部门层级
|
equipmentIds = mdcEquipmentService.getEquipmentIdsByDepart(userId, null);
|
} else {
|
//产线层级
|
equipmentIds = mdcEquipmentService.getEquipmentIdsProduction(userId, null);
|
}
|
}
|
|
if (mdcOeeInfoVo.getEquipmentIdList() == null || mdcOeeInfoVo.getEquipmentIdList().isEmpty()) {
|
mdcOeeInfoVo.setEquipmentIdList(equipmentIds);
|
}
|
|
if (mdcOeeInfoVo.getEquipmentIdList() == null || mdcOeeInfoVo.getEquipmentIdList().isEmpty()) {
|
return null;
|
} else {
|
queryWrapper.in(MdcOeeInfo::getEquipmentId, mdcOeeInfoVo.getEquipmentIdList());
|
}
|
if (StringUtils.isNotEmpty(mdcOeeInfoVo.getEquipmentId())) {
|
queryWrapper.eq(MdcOeeInfo::getEquipmentId, mdcOeeInfoVo.getEquipmentId());
|
}
|
if (StringUtils.isNotEmpty(mdcOeeInfoVo.getStartTime()) && StringUtils.isNotEmpty(mdcOeeInfoVo.getEndTime())) {
|
queryWrapper.between(MdcOeeInfo::getTheDate, mdcOeeInfoVo.getStartTime(), mdcOeeInfoVo.getEndTime());
|
}
|
queryWrapper.orderByDesc(MdcOeeInfo::getTheDate).orderByDesc(MdcOeeInfo::getEquipmentId);
|
ModelAndView mv = new ModelAndView(new JeecgEntityExcelView());
|
List<MdcOeeInfo> mdcOeeInfos = this.baseMapper.selectList(queryWrapper);
|
// 导出文件名称
|
mv.addObject(NormalExcelConstants.FILE_NAME, "OEE数据列表");
|
mv.addObject(NormalExcelConstants.CLASS, MdcOeeInfo.class);
|
LoginUser user = (LoginUser) SecurityUtils.getSubject().getPrincipal();
|
mv.addObject(NormalExcelConstants.PARAMS, new ExportParams("OEE数据列表数据", "导出人:" + user.getRealname(), "OEE数据"));
|
//update-end---author:wangshuai ---date:20211227 for:[JTC-116]导出人写死了------------
|
mv.addObject(NormalExcelConstants.DATA_LIST, mdcOeeInfos);
|
return mv;
|
}
|
|
/**
|
* 计算OEE
|
*
|
* @param mdcOeeComputeVo
|
*/
|
@Override
|
@Transactional(rollbackFor = Exception.class)
|
public void computeOee(MdcOeeComputeVo mdcOeeComputeVo) {
|
List<MdcOeeInfo> result = new ArrayList<>();
|
String startDate = mdcOeeComputeVo.getStartTime();
|
String endDate = mdcOeeComputeVo.getEndTime();
|
List<String> dateList = DateUtils.getDatesStringList(DateUtils.getShortDate(startDate), DateUtils.getShortDate(endDate));
|
if (!dateList.isEmpty()) {
|
//获取设备列表
|
List<MdcEquipment> equipmentList = mdcEquipmentService.list();
|
|
for (String validDate : dateList) {
|
try {
|
this.remove(new LambdaQueryWrapper<MdcOeeInfo>().eq(MdcOeeInfo::getTheDate, validDate));
|
} catch (Exception e) {
|
log.error("参数格式不对", e);
|
}
|
for (MdcEquipment mdcEquipment : equipmentList) {
|
String equipmentId = mdcEquipment.getEquipmentId();
|
MdcOeeInfo mdcOeeInfo = new MdcOeeInfo();
|
// 设备编号
|
mdcOeeInfo.setEquipmentId(equipmentId);
|
// 计算日期
|
mdcOeeInfo.setTheDate(validDate);
|
// 工作日历时间(min) --- 按每天24小时算
|
mdcOeeInfo.setCalendarLong(1440);
|
// 计划停机时间(min) --- 按维护数据统计当天总时长
|
Integer planCloseLong = mdcDowntimeService.findPlanTimeDuration(equipmentId, validDate, CommonConstant.CLOSE_TYPE_0);
|
mdcOeeInfo.setPlanCloseLong(planCloseLong);
|
// 负荷时间(min) --- 日历工作时间-计划停机时间
|
Integer loadLong = mdcOeeInfo.getCalendarLong() - planCloseLong;
|
mdcOeeInfo.setLoadLong(loadLong);
|
// 非计划停机时间(min) --- 按维护数据统计当天总时长
|
Integer noPlanCloseLong = mdcDowntimeService.findPlanTimeDuration(equipmentId, validDate, CommonConstant.CLOSE_TYPE_1);
|
mdcOeeInfo.setNoplanCloseLong(noPlanCloseLong);
|
// 开动时间(min) --- 负荷时间-非计划停机时间
|
int actuateLong = loadLong - noPlanCloseLong;
|
mdcOeeInfo.setActuateLong(actuateLong);
|
// 时间开动率 --- 开动时间/负荷时间
|
BigDecimal timeActuationRate = new BigDecimal(actuateLong).divide(new BigDecimal(loadLong), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP);
|
mdcOeeInfo.setTimeActuationRate(timeActuationRate);
|
// 有效运行时间 --- 按需求维护零件加工总时长||系统主轴负载时间
|
Integer effectiveRunLong = 0;
|
// Integer totalProcessLong = mdcPartProcessInfoService.selectTotalProcessLong(equipmentId, validDate);
|
//查询设备运行时间
|
effectiveRunLong = mdcEquipmentStatisticalInfoService.selectProcessLong(equipmentId, validDate.replace("-", ""));
|
if (effectiveRunLong == null) {
|
effectiveRunLong = 0;
|
}
|
// if (totalProcessLong == 0) {
|
//
|
// } else {
|
// effectiveRunLong = totalProcessLong;
|
// }
|
mdcOeeInfo.setEffectiveRunLong(effectiveRunLong);
|
// 性能开动率 --- 有效运行时间/开动时间
|
BigDecimal performanceRate = BigDecimal.ZERO;
|
if (effectiveRunLong != 0 && actuateLong != 0) {
|
performanceRate = new BigDecimal(effectiveRunLong).divide(new BigDecimal(actuateLong), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP);
|
}
|
mdcOeeInfo.setPerformanceRate(performanceRate);
|
// 加工零件数量 --- 按维护数据统计当天
|
// Integer processCount = mdcPartProcessInfoService.selectTotalProcessCount(equipmentId, validDate);
|
// mdcOeeInfo.setProcessCount(processCount);
|
// // 合格零件数量 --- 按维护数据统计当天
|
// Integer passCount = mdcPartProcessInfoService.selectTotalPassCount(equipmentId, validDate);
|
// mdcOeeInfo.setPassCount(passCount);
|
// // 合格率 --- 合格数/加工数
|
// BigDecimal passRate = BigDecimal.ZERO;
|
// if (processCount != 0 && passCount != 0) {
|
// passRate = new BigDecimal(passCount).divide(new BigDecimal(processCount), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP);
|
// }
|
// 加工零件数量
|
Integer processCount = mdcJcRcJobreportService.selectTotalProcessCount(equipmentId, validDate);
|
mdcOeeInfo.setProcessCount(processCount);
|
// 合格零件数量
|
Integer passCount = mdcJcRcJobreportService.selectTotalPassCount(equipmentId, validDate);
|
mdcOeeInfo.setPassCount(passCount);
|
// 合格率 --- 合格数/加工数
|
BigDecimal passRate = new BigDecimal("100");
|
if (processCount != 0 && passCount != 0) {
|
passRate = new BigDecimal(passCount).divide(new BigDecimal(processCount), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP);
|
}
|
mdcOeeInfo.setPassRate(passRate);
|
// OEE --- 时间开动率 * 性能开动率 * 一次合格率
|
BigDecimal oee = BigDecimal.ZERO;
|
if (!timeActuationRate.equals(BigDecimal.ZERO) && !performanceRate.equals(BigDecimal.ZERO) && !passRate.equals(BigDecimal.ZERO)) {
|
oee = timeActuationRate.multiply(performanceRate).multiply(passRate).divide(new BigDecimal("10000"), 4, RoundingMode.HALF_UP);
|
}
|
mdcOeeInfo.setOee(oee);
|
result.add(mdcOeeInfo);
|
}
|
}
|
}
|
super.saveBatch(result);
|
}
|
|
@Override
|
public List<MdcOeeInfo> findByEquIdsAndDate(List<String> equipmentIdList, String start, String end) {
|
return this.baseMapper.findByEquIdsAndDate(equipmentIdList, start, end);
|
}
|
|
@Override
|
public List<MdcOeeInfo> findByEquIdAndDate(String equipmentId, String start, String end) {
|
return this.baseMapper.findByEquIdAndDate(equipmentId, start, end);
|
}
|
|
@Override
|
public BigDecimal findByEquIdAndMonth(String equipmentId, String month) {
|
return this.baseMapper.findByEquIdAndMonth(equipmentId, month);
|
}
|
|
}
|