package org.jeecg.modules.mdc.service.impl;
|
|
import com.baomidou.mybatisplus.core.toolkit.StringUtils;
|
import org.jeecg.modules.mdc.entity.EquipmentLog;
|
import org.jeecg.modules.mdc.entity.MdcEquipmentStatisticalInfo;
|
import org.jeecg.modules.mdc.entity.MdcOverallEquipmentEfficiency;
|
import org.jeecg.modules.mdc.mapper.MdcHomeMapper;
|
import org.jeecg.modules.mdc.service.IEquipmentLogService;
|
import org.jeecg.modules.mdc.service.IMdcEquipmentService;
|
import org.jeecg.modules.mdc.service.IMdcHomeService;
|
import org.jeecg.modules.mdc.util.DateUtils;
|
import org.jeecg.modules.mdc.vo.EquipmentDayUtilizationVo;
|
import org.jeecg.modules.mdc.vo.MdcCommonVo;
|
import org.jeecg.modules.mdc.vo.MdcEquipmentStatusVo;
|
import org.jeecg.modules.system.entity.MdcProduction;
|
import org.springframework.stereotype.Service;
|
|
import javax.annotation.Resource;
|
import java.math.BigDecimal;
|
import java.math.RoundingMode;
|
import java.time.LocalDate;
|
import java.util.*;
|
|
/**
|
* @author Lius
|
* @date 2024/3/14 9:52
|
*/
|
@Service
|
public class IMdcHomeServiceImpl implements IMdcHomeService {
|
|
@Resource
|
private IMdcEquipmentService mdcEquipmentService;
|
|
@Resource
|
private IEquipmentLogService equipmentLogService;
|
|
@Resource
|
private MdcHomeMapper mdcHomeMapper;
|
|
/**
|
* 设备运行状态统计
|
*/
|
@Override
|
public List<MdcCommonVo> getEquipmentStatusStatistics(String userId, String key) {
|
List<MdcCommonVo> result = new ArrayList<>();
|
MdcCommonVo mdcCommonVo1 = new MdcCommonVo();
|
mdcCommonVo1.setName("关机");
|
mdcCommonVo1.setValue("0");
|
result.add(mdcCommonVo1);
|
MdcCommonVo mdcCommonVo2 = new MdcCommonVo();
|
mdcCommonVo2.setName("报警");
|
mdcCommonVo2.setValue("0");
|
result.add(mdcCommonVo2);
|
MdcCommonVo mdcCommonVo3 = new MdcCommonVo();
|
mdcCommonVo3.setName("待机");
|
mdcCommonVo3.setValue("0");
|
result.add(mdcCommonVo3);
|
MdcCommonVo mdcCommonVo4 = new MdcCommonVo();
|
mdcCommonVo4.setName("运行");
|
mdcCommonVo4.setValue("0");
|
result.add(mdcCommonVo4);
|
MdcEquipmentStatusVo mdcEquipmentStatusVo = new MdcEquipmentStatusVo();
|
if (StringUtils.isBlank(key)) {
|
return result;
|
}
|
List<String> equipmentIdList = mdcEquipmentService.getEquipmentIdsProduction(userId, key);
|
if (equipmentIdList == null || equipmentIdList.isEmpty()) {
|
return result;
|
}
|
List<EquipmentLog> logList = equipmentLogService.getEquipmentStatusList(equipmentIdList);
|
if (logList != null && !logList.isEmpty()) {
|
for (EquipmentLog equipmentLog : logList) {
|
if (equipmentLog.getOporation() != null) {
|
switch (equipmentLog.getOporation()) {
|
case 1:
|
case 2:
|
mdcEquipmentStatusVo.setWaitCount(mdcEquipmentStatusVo.getWaitCount() + 1);
|
break;
|
case 3:
|
mdcEquipmentStatusVo.setRunCount(mdcEquipmentStatusVo.getRunCount() + 1);
|
break;
|
case 22:
|
mdcEquipmentStatusVo.setAlarmCount(mdcEquipmentStatusVo.getAlarmCount() + 1);
|
break;
|
default:
|
mdcEquipmentStatusVo.setCloseCount(mdcEquipmentStatusVo.getCloseCount() + 1);
|
break;
|
}
|
} else {
|
mdcEquipmentStatusVo.setCloseCount(mdcEquipmentStatusVo.getCloseCount() + 1);
|
}
|
}
|
}
|
result.clear();
|
MdcCommonVo mdcCommonVo5 = new MdcCommonVo();
|
mdcCommonVo5.setName("关机");
|
mdcCommonVo5.setValue(mdcEquipmentStatusVo.getCloseCount().toString());
|
result.add(mdcCommonVo5);
|
MdcCommonVo mdcCommonVo6 = new MdcCommonVo();
|
mdcCommonVo6.setName("报警");
|
mdcCommonVo6.setValue(mdcEquipmentStatusVo.getAlarmCount().toString());
|
result.add(mdcCommonVo6);
|
MdcCommonVo mdcCommonVo7 = new MdcCommonVo();
|
mdcCommonVo7.setName("待机");
|
mdcCommonVo7.setValue(mdcEquipmentStatusVo.getWaitCount().toString());
|
result.add(mdcCommonVo7);
|
MdcCommonVo mdcCommonVo8 = new MdcCommonVo();
|
mdcCommonVo8.setName("运行");
|
mdcCommonVo8.setValue(mdcEquipmentStatusVo.getRunCount().toString());
|
result.add(mdcCommonVo8);
|
return result;
|
}
|
|
/**
|
* 设备利用率统计
|
*/
|
@Override
|
public List<MdcCommonVo> getEquipmentUtilizationStatistics(String userId, String key) {
|
List<MdcCommonVo> result = new ArrayList<>();
|
//获取公司或厂区二级信息
|
List<MdcProduction> mdcProductionList = mdcHomeMapper.getProductionByPid(userId, key);
|
if (mdcProductionList != null && !mdcProductionList.isEmpty()) {
|
for (MdcProduction mdcProduction : mdcProductionList) {
|
MdcCommonVo mdcCommonVo = new MdcCommonVo();
|
mdcCommonVo.setName(mdcProduction.getProductionName());
|
mdcCommonVo.setProductionCode(mdcProduction.getProductionCode());
|
mdcCommonVo.setProductionId(mdcProduction.getId());
|
//获取此层级下设备
|
List<String> equipmentIdList = mdcEquipmentService.getEquipmentIdsProduction(userId, mdcProduction.getId());
|
if (equipmentIdList == null || equipmentIdList.isEmpty()) {
|
mdcCommonVo.setValue("0");
|
} else {
|
String date = DateUtils.format(DateUtils.toDate(LocalDate.now().plusDays(-1).toString(), DateUtils.STR_DATE), DateUtils.STRDATE);
|
BigDecimal processCount = mdcHomeMapper.getProcessCount(equipmentIdList, date);
|
if (processCount == null || processCount.compareTo(BigDecimal.ZERO) == 0) {
|
mdcCommonVo.setValue("0");
|
} else {
|
mdcCommonVo.setValue(processCount.divide(new BigDecimal("86400").multiply(new BigDecimal(equipmentIdList.size())), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP).toString());
|
}
|
}
|
result.add(mdcCommonVo);
|
}
|
}
|
return result;
|
}
|
|
/**
|
* 设备OEE统计
|
*/
|
@Override
|
public List<MdcCommonVo> getEquipmentOeeStatistics(String userId, String key) {
|
List<MdcCommonVo> result = new ArrayList<>();
|
//获取公司或厂区二级信息
|
List<MdcProduction> mdcProductionList = mdcHomeMapper.getProductionByPid(userId, key);
|
if (mdcProductionList != null && !mdcProductionList.isEmpty()) {
|
for (MdcProduction mdcProduction : mdcProductionList) {
|
MdcCommonVo mdcCommonVo = new MdcCommonVo();
|
mdcCommonVo.setName(mdcProduction.getProductionName());
|
mdcCommonVo.setProductionCode(mdcProduction.getProductionCode());
|
//获取此层级下设备
|
List<String> equipmentIdList = mdcEquipmentService.getEquipmentIdsProduction(userId, mdcProduction.getId());
|
if (equipmentIdList == null || equipmentIdList.isEmpty()) {
|
mdcCommonVo.setValue("0");
|
} else {
|
String date = DateUtils.format(DateUtils.toDate(LocalDate.now().plusMonths(-1).toString(), DateUtils.STR_DATE), DateUtils.STR_YEAR_MONTH);
|
BigDecimal oee = mdcHomeMapper.getOeeByDate(equipmentIdList, date);
|
if (oee == null || oee.compareTo(BigDecimal.ZERO) == 0) {
|
mdcCommonVo.setValue("0");
|
} else {
|
mdcCommonVo.setValue(oee.divide(new BigDecimal(equipmentIdList.size()), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP).toString());
|
}
|
}
|
result.add(mdcCommonVo);
|
}
|
}
|
return result;
|
}
|
|
/**
|
* 设备OEE和利用率统计柱状图
|
*/
|
@Override
|
public Map<String, Object> getEquipmentMonthStatistics(String userId, String key) {
|
List<String> equipmentIdList = mdcEquipmentService.getEquipmentIdsProduction(userId, key);
|
Map<String, Object> result = new HashMap<>();
|
Date end = DateUtils.toDate(LocalDate.now().plusMonths(-1).toString(), DateUtils.STR_DATE);
|
Date start = DateUtils.toDate(LocalDate.now().plusMonths(-12).toString(), DateUtils.STR_DATE);
|
List<String> monthBetween = DateUtils.getMonthBetween(start, end);
|
List<String> dateList = new ArrayList<>();
|
List<MdcCommonVo> utilizationList = new ArrayList<>();
|
List<MdcCommonVo> oeeList = new ArrayList<>();
|
for (String month : monthBetween) {
|
//日期集合
|
String name = month.substring(month.lastIndexOf("-") + 1).replaceFirst("^0*", "") + "月";
|
dateList.add(name);
|
//利用率和oee
|
MdcCommonVo mdcCommonUtilizationVo = new MdcCommonVo();
|
mdcCommonUtilizationVo.setName(name);
|
MdcCommonVo mdcCommonOeeVo = new MdcCommonVo();
|
mdcCommonOeeVo.setName(name);
|
if (equipmentIdList == null || equipmentIdList.isEmpty()) {
|
mdcCommonUtilizationVo.setValue("0");
|
mdcCommonOeeVo.setValue("0");
|
} else {
|
//利用率
|
Map<String, Object> resultMap = mdcHomeMapper.getUtilizationByMonth(equipmentIdList, month.replace("-", ""));
|
if (resultMap != null && resultMap.get("processLong") != null) {
|
BigDecimal processLong = BigDecimal.valueOf((Double) resultMap.get("processLong"));
|
BigDecimal processDay = new BigDecimal((Integer) resultMap.get("processDay"));
|
if (processLong.compareTo(BigDecimal.ZERO) == 0) {
|
mdcCommonUtilizationVo.setValue("0");
|
} else {
|
mdcCommonUtilizationVo.setValue(processLong.divide(processDay.multiply(new BigDecimal("86400")), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP).toString());
|
}
|
} else {
|
mdcCommonUtilizationVo.setValue("0");
|
}
|
|
//OEE
|
BigDecimal oee = mdcHomeMapper.getOeeByDate(equipmentIdList, month);
|
if (oee == null || oee.compareTo(BigDecimal.ZERO) == 0) {
|
mdcCommonOeeVo.setValue("0");
|
} else {
|
mdcCommonOeeVo.setValue(oee.divide(new BigDecimal(equipmentIdList.size()), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP).toString());
|
}
|
}
|
utilizationList.add(mdcCommonUtilizationVo);
|
oeeList.add(mdcCommonOeeVo);
|
}
|
result.put("dateList", dateList);
|
result.put("utilizationList", utilizationList);
|
result.put("oeeList", oeeList);
|
return result;
|
}
|
|
/**
|
* 工段级前七天利用率折线图
|
*/
|
@Override
|
public Map<String, Object> getEquipmentDayUtilizationStatistics(String userId, String key) {
|
Map<String, Object> result = new HashMap<>();
|
List<String> equipmentIdList = mdcEquipmentService.getEquipmentIdsProduction(userId, key);
|
//获取前七天日期集合
|
Date start = DateUtils.toDate(LocalDate.now().plusDays(-7).toString(), DateUtils.STR_DATE);
|
Date end = DateUtils.toDate(LocalDate.now().plusDays(-1).toString(), DateUtils.STR_DATE);
|
List<String> dayBetween = DateUtils.getDatesStringList2(start, end);
|
List<String> dateList = new ArrayList<>();
|
List<EquipmentDayUtilizationVo> dataList = new ArrayList<>();
|
for (String date : dayBetween) {
|
EquipmentDayUtilizationVo equipmentDayUtilizationVo = new EquipmentDayUtilizationVo();
|
String item = date.substring(4);
|
if (item.startsWith("0")) {
|
item = item.substring(1);
|
String sub = item.substring(1);
|
if (sub.startsWith("0")) {
|
item = item.substring(0, 1) + "月" + sub.substring(1) + "日";
|
} else {
|
item = item.substring(0, 1) + "月" + item.substring(1) + "日";
|
}
|
} else {
|
String sub = item.substring(2);
|
if (sub.startsWith("0")) {
|
item = item.substring(0, 2) + "月" + sub.substring(2) + "日";
|
} else {
|
item = item.substring(0, 2) + "月" + item.substring(2) + "日";
|
}
|
}
|
dateList.add(item);
|
equipmentDayUtilizationVo.setDate(item);
|
if (equipmentIdList != null && !equipmentIdList.isEmpty()) {
|
//获取前七天利用率数据
|
List<MdcEquipmentStatisticalInfo> mdcEquipmentStatisticalInfos = mdcHomeMapper.getEquipmentDayUtilizationStatistics(equipmentIdList, dayBetween);
|
if (mdcEquipmentStatisticalInfos != null && !mdcEquipmentStatisticalInfos.isEmpty()) {
|
for (MdcEquipmentStatisticalInfo mdcEquipmentStatisticalInfo : mdcEquipmentStatisticalInfos) {
|
if (mdcEquipmentStatisticalInfo.getTheDate().equals(date)) {
|
equipmentDayUtilizationVo.setUtilizationRate(mdcEquipmentStatisticalInfo.getProcessLong().divide(new BigDecimal("864"), 4, RoundingMode.HALF_UP).divide(new BigDecimal(equipmentIdList.size()), 4, RoundingMode.HALF_UP).setScale(2, RoundingMode.HALF_UP));
|
if (BigDecimal.ZERO.compareTo(mdcEquipmentStatisticalInfo.getOpenLong()) == -1) {
|
equipmentDayUtilizationVo.setOpenRate(mdcEquipmentStatisticalInfo.getProcessLong().divide(mdcEquipmentStatisticalInfo.getOpenLong(), 4, RoundingMode.HALF_UP).multiply(new BigDecimal("100")).setScale(2, RoundingMode.HALF_UP));
|
equipmentDayUtilizationVo.setStartRate(mdcEquipmentStatisticalInfo.getOpenLong().divide(new BigDecimal("864"), 4, RoundingMode.HALF_UP).divide(new BigDecimal(equipmentIdList.size()), 4, RoundingMode.HALF_UP).setScale(2, RoundingMode.HALF_UP));
|
}
|
}
|
}
|
} else {
|
dataList.add(equipmentDayUtilizationVo);
|
}
|
} else {
|
dataList.add(equipmentDayUtilizationVo);
|
}
|
}
|
result.put("dateList", dateList);
|
result.put("dataList", dataList);
|
return result;
|
}
|
|
/**
|
* 查询设备上月OEE
|
*/
|
@Override
|
public List<MdcOverallEquipmentEfficiency> getEquipmentOEEMonthStatistics(String userId, String key) {
|
List<MdcOverallEquipmentEfficiency> result = new ArrayList<>();
|
List<String> equipmentIdList = mdcEquipmentService.getEquipmentIdsProduction(userId, key);
|
if (equipmentIdList != null && !equipmentIdList.isEmpty()) {
|
String validDate = DateUtils.format(DateUtils.toDate(LocalDate.now().plusMonths(-1).toString(), DateUtils.STR_DATE), DateUtils.STR_YEAR_MONTH);
|
result = mdcHomeMapper.getEquipmentOEEMonthStatistics(validDate, equipmentIdList);
|
}
|
return result;
|
}
|
}
|
